Oil-free air rotary screw compressors - atlascopco.com

1 Oil-free air rotaryscrew compressorsZR 90 160 VSD+(FF)Setting the standardin energy efficiency,safety and reliabilityThe shortest route to superior productivity is to minimize operationalcost while maintaining an uninterrupted supply of the right quality ofair. The Atlas Copco Z compressor series is focused on effectivelysaving energy, ensuring product safety only Oil-free machinesexclude contamination risks for 100% and guaranteeing the utmostreliability around the clock. And not just today, but day after day, yearafter year, with minimal maintenance cost, few service interventionsand long overhaul 90 160 VSD+(FF)For 60 years, Atlas Copco Z compressors have set the benchmarkfor durability. They are built using long-standing internalengineering practices, and are designed and manufacturedaccording to ISO 9001, ISO 14001, ISO 22000 & OHSAS high-end ZR uses time-proven state-of-the-art screwtechnology, cooling and pulsation dampers and provides you withthe highest ZR offers you 100% pure, clean air that complies with ISO8573-1 CLASS 0 (2010) certification.

2 This means zero risk ofcontamination; zero risk of damaged products; zero risk of lossesfrom operational downtime; and zero risk of damaging yourcompany s hard-won professional ZR s superior Oil-free screw elements provide the optimumcombination of high free Air Delivery (FAD) with the lowestenergy consumption. Ample sized cooling, low pressure dropsand an extremely efficient drive train result in the highestcompressor package the ZR compressor , Atlas Copco provides a superior solutionwithout hidden costs. The totally integrated, ready-to-use packageincludes internal piping, coolers, motor, lubrication and controlsystem. The Full Feature version even integrates an IMDadsorption dryer for an impeccable end product. Installation isfault- free , commissioning time is low and no external instrumentair is required. You simply plug and aftermarket product portfolio is designed to add maximumvalue for our customers by ensuring the optimum availability andreliability of their compressed air equipment with the lowestpossible operating costs.

3 We deliver this complete serviceguarantee through our extensive service organization, maintainingour position as leader in compressed reliability100% Oil-free compressed airMaximum energy efficiencyThe most complete packageGlobal presence - local service3 Class 0: the industry standardOil- free air is used in all kinds of industries where air quality isparamount for the end product and production process. Theseapplications include food and beverage processing, pharmaceuticalmanufacturing and packaging, chemical and petrochemicalprocessing, semiconductor and electronics manufacturing, themedical sector, automotive paint spraying, textile manufacturingand many more. In these critical environments, contamination byeven the smallest quantities of oil can result in costly productiondowntime and product 0: Oil-free airZR 90 160 VSD+(FF)Over the past sixty years Atlas Copco has pioneered thedevelopment of oil free air technology, resulting in a range of aircompressors and blowers that provide 100% pure, clean continuous research and development, Atlas Copcoachieved a new milestone, setting the standard for air purity as thefirst manufacturer to be awarded ISO 8573-1 CLASS 0 in Oil-free air technologyAs the industry leader committed to meeting the needs of the mostdemanding customers, Atlas Copco requested the renowned T Vinstitute to type-test its range of Oil-free compressors and the most rigorous testing methodologies available, allpossible oil forms were measured across a range of temperaturesand pressures.

4 The T V found no traces of oil at all in the output airstream. Thus Atlas Copco is not only the first compressor andblower manufacturer to receive CLASS 0 certification, but alsoexceeds ISO 8573-1 CLASS 0 any risk5100% certified Oil-free airAtlas Copco is renowned for designing and manufacturing some of the most durable Oil-free screwcompressors. The ZR high-end rotary screw compressor comes out of this strong for industries where high-quality Oil-free air is key, the ZR offers the highest reliability andsafety in combination with low energy water cooled Oil-free air compressors provide 100%pure, clean, oil free air for all kinds of applications in thefood and beverage industry such as fermentation,packaging, aeration, transportation,filling & capping,cleaning, instrument air. Class 0 certified ZR rotary screwcompressors avoid compromising the purity of your endproduct and ensure zero risk of & beverageThe Oil-free air ZR compressors guarantee a CLASS 0certified air quality for the highly sensitive productionprocesses in the textile industry.

5 This high-quality air isused in a variety of textile applications such as spinning,weaving, dyeing, texturizing, winding and 90 160 VSD+(FF)Through the years, we have built up extensive experiencein providing compressed air and a strong global servicesupport for the oil & gas industry. 100% oil-freecompressed air is used for control and instrument air orbuffer & gasPower plants run round-the-clock to supply vital energywith a continuous supply of compressed air, critical fortrouble- free continuous operation. ZR water cooled Oil-free air compressors provide a reliable source ofcompressed air for applications such as flue gasdesulphurization, oxidation air and fluidized plantsStrict moisture control is a key factor in the manufactureof most pharmaceuticals. Many materials used toproduce pharmaceuticals have a physical affinity formoisture, which can cause powdered material toaggregate. Other powders that are formed into a tabletunder high pressures will adhere only when in a drystate.

6 Humidity can cause a tablet to crumble or the drugto decompose and diminish in its therapeutic value. Toassure consistently high-quality drugs, the presence ofdry air in the processing area and machinery is PREMIUM Next generation world class compression element. Unique Z seal design guarantees 100% certified Oil-free air. Atlas Copco superior rotor coating for high efficiency anddurability. More compact, improved rotor profiles and cooling jackets formaximum efficiency and durability. User-friendly Elektronikon Touch, with enhanced connectivitypotential. Integrated smart algorithms to optimize system pressure andmaximize energy efficiency. Included warning indications, maintenance scheduling andonline visualization of the machine s Oil-free Air (Class 0)Advanced touch screen monitoringsystemZR 90 160 VSD+(FF) IP66 Permanent Magnet water cooled motor with oil lubricatedbearings. Class-leading efficiency and rock-solid reliability.

7 Full regulation between 15 to 100% of the maximum capacity. Adjustable speed of motor to save energy at reduced airdemand. Dual motor drive design incorporating Atlas Copco's mostsophisticated Variable Speed technology. Reduced energy consumption, operating costs andenvironmental impact. Constantly optimizing the motor speed by ensuring optimumperformance for every single pressure and flow. Cooler with highly efficient water separator for higher reliablity. Stainless steel enlarged surface coolers to ensure topperformance over a long lifetime. Pipes with star profile form bi-anodised aluminium forpreventing corrosion. Easily removable for quick, cost-efficient maintenance. All-in-one solution: fault- free installation, easy commissioningand quick start-up. Includes internal piping, coolers, motor, drive, lubrication andcontrol system. Optional integrated adsorption dryers available. Amongst the lowest footprint on the market.

8 Saves valuable and often expensive floor space in a facility. Highest ratio flow/footprint on the market. Easy upgrade of existing installations. Silenced canopy ensures optimal working conditions foreveryone in the immediate environment. Optimized internal ducting and integrated pulsation damper toreduce the noise level Minimal service time because service parts are groupedtogether for ease of access. All components are designed for serviceability and long lastinglifetime. Optional service plans available to extend the efficiency motorOptimal controlReliable coolingComplete plug-and-play packageCompact designSoundproof designEase of maintenance9 VSDV ariable Speed DriveOver 80% of a compressor s lifecycle cost is taken up by the energy it consumes. Moreover, thegeneration of compressed air can account for more than 40% of a plant s total electricity bill. To cut yourenergy costs, Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed airindustry.

9 VSD leads to major energy savings, while protecting the environment for future to continual investments in this technology, Atlas Copco offers the widest range of integratedVSD compressors on the down energy costsAtlas Copco's VSD technology closely follows the air demand byautomatically adjusting the motor speed. This results in largeenergy savings of up to 35%. The Life Cycle Cost of a compressorcan be cut by an average of 22%. In addition, lowered systempressure with VSD minimizes energy use across your savings up to 35%1. The Elektronikon controls both the compressor and the integrated converter, ensuring maximummachine safety within Flexible pressure selection with VSD reduces electricity Specific converter and motor design (with protected bearings) for the highest efficiency across thespeed Electric motor specifically designed for low operating speeds with clear attention to motor cooling andcompressor cooling All Atlas Copco VSD compressors are EMC tested and certified.

10 compressor operation does notinfluence external sources and vice Mechanical enhancements ensure that all components operate below critical vibration levelsthroughout the entire compressor speed A highly efficient frequency converter in a cubicle ensures stable operation in high ambienttemperatures up to 50 C/122 F8. No speed windows that can jeopardize the energy savings and the stable net pressure. Turndowncapability of the compressor is maximized to 70-75%.9. Net pressure band is maintained within bar, is unique about the integrated Atlas Copco VSD?ZR 90 160 VSD+(FF)Monitoring and controlHow to get the most from the leastThe Elektronikon unit controller is specially designed to maximize the performance of your compressorsand air treatment equipment under a variety of conditions. Our solutions provide you with key benefitssuch as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress for both you and your entire air MK5 TouchThe full color touch display gives you an easy to understand readoutof the equipment s running conditions.