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Operating and Maintenance Manual

Nov 07/201124-30-99 Operating and Maintenance ManualOPERATING AND Maintenance MANUALPage 2 Nov 07/2011 This document and all information contained herein are the property ofSaft. Its use is restricted solely to the Maintenance of Saft batteries andmay under no circumstances be used for any other manufacturer's prod-ucts. No person may, in whole or in part, duplicate, use or disclose thisinformation for any other purpose without the prior written consent AND Maintenance MANUALH istory of revision Page 1 Nov 07/2011 HISTORY OF REVISION: DateModificationNov 07/20114078-11, 4078-12 addedJul 11/2011435CH6 addedMar 04/2011 Corrections Nov 04/20102376-1, 2376-4, 23175, 23176, 4071, 4076, A4078-12 added Sep 27/2010 CorrectionsJun 03/2010539CH2, 437CH14, 2778-2 addedFeb 15/2010272CH1, 40278-14, 345CD1 addedOct 15/2009276CH10 addedAug 07/2009A275CH1 a

NOTE:Whether or not the battery has been subject to disassembly and reassembly, before its issue to service and installation, the tightness of all connector nuts / screws must be checked to ver-ify that torque values correspond with those specified. Saft batteries are shipped discharged.

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Transcription of Operating and Maintenance Manual

1 Nov 07/201124-30-99 Operating and Maintenance ManualOPERATING AND Maintenance MANUALPage 2 Nov 07/2011 This document and all information contained herein are the property ofSaft. Its use is restricted solely to the Maintenance of Saft batteries andmay under no circumstances be used for any other manufacturer's prod-ucts. No person may, in whole or in part, duplicate, use or disclose thisinformation for any other purpose without the prior written consent AND Maintenance MANUALH istory of revision Page 1 Nov 07/2011 HISTORY OF REVISION: DateModificationNov 07/20114078-11, 4078-12 addedJul 11/2011435CH6 addedMar 04/2011 Corrections Nov 04/20102376-1, 2376-4, 23175, 23176, 4071, 4076, A4078-12 added Sep 27/2010 CorrectionsJun 03/2010539CH2, 437CH14, 2778-2 addedFeb 15/2010272CH1, 40278-14, 345CD1 addedOct 15/2009276CH10 addedAug 07/2009A275CH1 added, update of flowchart for Periodical Check and General OverhaulApr 29/2009 CorrectionsFeb 26/200923491, 23491-3.

2 23498-1 addedOPERATING AND Maintenance MANUALH istory of revisionPage 2 Nov 07/2011 Operating AND Maintenance Manual Page 1 Nov 07/2011 HISTORY OF REVISION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 INTRODUCTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A1. General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - a2. Website - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - a3.

3 Definitions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - a4. Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - a4-1. Physical - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - a4-2. Electrical - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - a4-3. Chemical - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - b5.

4 Aircraft Conversions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - b6. Ground Applications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - b7. Placing a new battery in service - initial commissioning - - - - - - - - - - - - - - - - - - - - - - - - - - - b8. Battery Ratings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - c8-1. Capacity - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - c9.

5 Recycling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - d10. End of life cells - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - d11. Measurements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - e11-1. Units of Measure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - e11-2. Measurement Conversion Table - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - e11-3.

6 Temperature Conversion Table - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - f11-4. Abbreviations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - fDESCRIPTION AND OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11. Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-1. General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-2. Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-3.

7 Cells - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-4. Connectors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32. Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32-1. Temperature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32-2. Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32-3.

8 Ventilation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33. Charge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33-1. Constant Current Charge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33-2. Rapid Partial Charge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43-3. Constant Potential Charge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53-4.

9 Other methods of charging - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6 TESTING AND FAULT ISOLATION - - - - - - - - - - - - - - - - - - - - - - - - - 10011. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10011-1. Battery electrical faults - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10011-2. Cell faults - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10021-3. Physical faults - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1003 disassembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30011.

10 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30012. Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30013. Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30013-1. Standard tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30013-2. Special tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30014.

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