Operating instructions Maintenance instructions

1 Operating instructionsMaintenance instructionsOr iginal oper ating instructionsCatalogue 059 8109/2010 BMP 8500S/N 101 720 11 1082 bis 101 720 11 1091 S/N 101 720 11 1112 bis 101 720 11 1116S/N 101 720 11 1121 >Multi-purpose compactor Forewor dBOMAG3 BMP 8500F orew ordBOMAG machines are products from the widerange of BOMAG compaction s vast experience in connection withstate-of-the-art production and testing meth-ods, such as lifetime tests of all importantcomponents and highest quality demandsguarantee maximum reliability of your manual comprises:lSafety regulationslOperating instructionslMaintenance instructionslTrouble shootingUsing these instructions willlhelp you to become familiar with the malfunctions caused by with the Maintenance instructions willlenhance the reliability of the machine on con-struction sites,lprolong the lifetime of the machine,lreduce repair costs and GmbH will not assume liability for thefunction of the machinelif it is handled in a way that does not complywith the usual modes of use,lif it is used for purposes other than the ones itis intended for (see safety regulations).

2 No warranty claims can be lodged in case of dam-age resulting fromloperating errors,linsufficient Maintenance andlwrong fuels and note!This manual was written for operators and mainte-nance personnel on construction keep this manual close at hand, in thetool compartment of the machine or in a speciallyprovided container. These Operating and mainte-nance instructions are part of the should only operate the machine after youhave been instructed and in compliance with observe the safety observe also the guidelines of the Civil En-gineering Liability Association Safety Rules forthe Operation of Road Rollers and Soil Compac-tors and all relevant accident prevention your own personal safety you should onlyuse original spare parts from the course of technical development we re-serve the right for technical modificationswithout prior Operating and Maintenance instructions arealso available in other , the spare parts catalogue is availa-ble from your BOMAG dealer against the serialnumber of your BOMAG dealer will also supply you with in-formation about the correct use of our machines insoil and asphalt above notes do not constitute an extension ofthe warranty and liability conditions specified in thegeneral terms of business of BOMAG wish you successful work with your GmbHPrintedinGermanyCopyright by BOMAG ForewordBO MAG4 BMP 8500 Please fill ( ).

3 Serial-number (Fig. 1 and 2)..Motor type (Fig. 3)..Motor number (Fig. 3)iNoteSupplement the above data together with the com-missioning commissioning our organisation will in-struct you in the operation and Maintenance of observe strictly the safety regulations andall notes on risks and dangers!Fig. 1 Fig. 2 Fig. 3 Table of ContentsBOMAG5 BMP 8500 Techn ic al Data 7S afety reg ul atio ns 13 Ind ica to rs and C ontro l s 233. 1 General no tes 263. 2 Des cription o f i ndica tors and co ntrol eleme nts 26O pera ti on 334. 1 General

4 344.

5 2 Tes t s before taki n g into opera ti on 344. 3BO S S s afe ty sys t em 354. 4 Electronic i mmobi lize r 364. 5St art i ng the eng i ne 364. 6 Dri vi ng the machi ne (cable remot e cont rol) 394. 7Sa fet y i n sp ecti o n for t he cable remote cont rol 424. 8Sw itchi n g t he vi brat i on on and off 424. 9Sh ut dow n t he e ngi ne 444. 10S hutt i ng dow n t he engi n e manua lly 454. 11S tart i ng operat i on of t he radi o remote cont rol 464. 12 Repla cing, rechargi n g t he radi o remote cont rol pow er pack 504. 13S afet y ins pection for the radio remot e con trol 524. 14S w i tching off o f the radio remot e con trol i n cas e of radi o i nt erferences 534. 15E ntering t he machi ne type code i nt o the disp lay module 534.

6 16 Teaching the B OS S s afet y s ys tem trans pon der 554. 17A ss embling/ re movi n g t he drum ext ens i on 564. 18 Loading a nd trans port 56 Mai nten ance 595. 1 General no tes on mainte nance 605. 2 Fuels and lub ricants 615. 3 Table of fue ls and lu bri cant s 645. 4 Runni n g-i n i ns truct i ons 655. 5M ainte nance table 665. 6 Check t he engi n e oil level 695. 7 Check t he hydrauli c oi l level 695. 8 Check t he fue l level 705. 9 Fuel fi lt er, drai n i ng off w ate r 705. 10 Check t he coolant level 715. 11 Check t he ai r i nt ake ho se 735. 12 Changing engi ne oil a nd o i l fi lter 735. 13 Checki ng, t ens i o ni ng, rep laci ng t he V -belt 755. 14 Clean t he co oli ng fi ns o n en gi ne and hydrauli c oil coo ler 765.

7 15 Change t he oi l i n th e vi b ra tor s haft hous i ng 775. 16 Checki ng th e cent ral s cre w of the dri ve hub 79 Table of ContentsBO MAG6 BMP 85005 .17 Draini ng t he fuel t ank s lu dge 815 .18Ch angi ng t he fuel pre-cle aner, ble edi ng t he fuel s ys tem 815 .19B at te ry s erv ice, checki ng th e mai n bat t ery s w i t ch 835 .20Ch eck th e rub ber bu ffers 845 .21Ch ecking, adjus ti n g t he valve clearance 855 .22S afet y fi eld meas urement of t he B os s s afety sys t em 865 .23Ch ange hydraulic oi l and fi lt er 875 .24Ch ange the coolant 885 .25Ch ange the fuel li n es 905 .26Ch ecking t he i njecti o n pres s ure 905 .27Ch ecking t he fuel i nject i on pump 915 .28Ch ecking t he fuel i nject i on t i ming 915.

8 29Ch eck, clean, replace t he comb us ti o n air fi lt er 935 .30A dju st the s crapers 965 .31Ti ght eni n g t orques fo r s cre w s w i t h me tri c uni fi ed t hread 965 .32E ngine co nse rv at i on 97 Trouble shooting 996 .1G eneral not es problems 1016 .3P roble ms w i th remot e con trol Het roni c w i th s pi ral cable 1036 .4P roble ms w i th radio remot e co ntrol Het roni c i n radi o operat i on 1076 .5F ault s i n B OS S s afet y s ys tem 1096 .6F ault indi cat or 1106 .7F ault code 1116 .8 Input code s for B LM con trol 124 BOMAG7 BMP 85001 Technical Data Tech nical DataBO MAG8 BMP 8500 Dimensions inmmADHKLSWW1 BMP 850010005201275222189725850610)*BMP 8500 WeightsOperating weight (CECE)kg1595 Basic weightkg1585 Mean axle load (CECE)kg775 Travel characteristicsTravel speed (1) forward/reversekm/h0 to speed (2) forward/reversekm/h0 to gradability without/with vibration (soil dependent)%55/45 DriveEngine manufacturerKubotaTypeD 1005 CoolingWaterNumber of cylinders3 Rated power ISO speedrpm2600 Drive systemhydrostaticDriven drumsfront + rearBrakeService brakehydrostaticParking brakemechanicalSteering Techn ical DataBOMAG9 BMP 8500 Type of steeringArticulated jointSteering operationhydrostaticVibration systemVibrating drumfront + rearDrive forcekN72/36 Filling capacitiesFuel (diesel)

9 L24 Hydraulic oill17 Engine housingl2x 1,7 Safety field systemPerformance levelPL cReach of the safety field infront of/behind the machinem> field consumption @ 12 classIP 55 Safety field frequencykHz125 Operating temperature C-20 .. +80 Storage temperature C-40 .. +85 Transponder (in remote control)Voltage (cable operation)V9 .. 30 Voltage (battery operation) frequency rangeMHz868/916 Operating temperature C-20 .. +80 Storage temperature C-40 .. +85 Safety field antennaProtection classIP 55 Operating temperature C-20 .. +85 Storage temperature C-40 .. +85 Radio remote controlManufacturerHETRONICT ransmitterFrequency bandF-bandTransmitting frequency rangeMHz868 / 916 Number of channels1 Reach, depending on environmentmapprox. 30*BMP 8500 Tech nical DataBO MAG10 BMP 8500 Current drawmAapprox. 10 Weightkgapprox. 1,6 ReceiverReceiver frequency rangeMHz868 / 916 Current drawmAapprox. 10 Transmitter power chargerOperating voltageV (AC)110/230V (DC)12 - 24*The right for technical modifications remains reserved*BMP 8500 Techn ical DataBOMAG11 BMP 8500 The following noise and vibration data acc.

10 To- EC Machine Regulation edition 2006/42/EC- the noise regulation 2000/14/EG, noise protection guideline 2003/10/EC- Vibration Protection Regulation 2002/44/ECwere determined during conditions typical for this type of equipment and by application of harmo-nized operation these values may vary because of the existing Operating valueSound pressure level on the place of the operator:LpA= 85 dB(A), determined acc. to ISO 11204 and EN 500 Guaranteed sound power level:LWA= 103 dB(A), determined acc. to ISO 3744 and EN 500!DangerWear your personal noise protection means (ear defenders) before starting operation. Tech nical DataBO MAG12 BMP 8500 BOMAG13 BMP 85002 Safety regulations Safety regulationsBOMAG14 BMP 8500 GeneralThis BOMAG machine has been built in com-pliance with the latest technical standard andcomplies with the applicable regulations andtechnical rules. However, dangers for personsand property may arise from this machine, if:lit is used for purposes other than the ones it isintended for,lit is operated by untrained personnel,lit is changed or converted in an unprofessionalway,lthe safety instructions are not person involved in the operation, mainte-nance and repair of the machine must there-fore read and comply with these safetyregulations.