Operating Instructions VLT AutomationDrive FC …

1 MAKING MODERN LIVING POSSIBLEO perating InstructionsVLT AutomationDrive FC Purpose of the Additional Document and Software Approvals and Abbreviations and Conventions52 Safety Safety Qualified Safety Regulations73 How to Planning the Installation Inspection on Transportation and Lifting Mechanical Mechanical Preparation for Tools General Terminal Locations, F8 Inverter and Rectifier, Enclosure Sizes F8, and Inverter, Enclosure Sizes F10 and Inverter, Enclosure Sizes F12 and Inverter, Enclosure Sizes F14 and Rectifier, Enclosure Sizes F10, F11, F12, and Rectifier, Enclosure Sizes F14 and Options Cabinet, Enclosure Size Options Cabinet, Enclosure Sizes F11 and Options Cabinet, Enclosure Size Cooling and Installing the Panel Panel Electrical Transformer Power Connections36 ContentsOperating InstructionsMG34Q402 Danfoss A/S 04/2016 All rights Extra Protection (RCD)

2 RFI Shielded Motor Brake Cable for Frequency Converters with Factory-installed Brake Chopper Shielding against Electrical Connection of External Fan Supplementary Motor Motor Bearing Brake Resistor Temperature Control Cable Access to Control Wiring to Control Electrical Installation, Control Switches S201, S202, and Connection Pulse Final Set-up and Additional Mechanical Brake Parallel Connection of Motor Thermal Protection594 How to The Graphical Initial Quick Parameter Menu Structure655 General Mains Motor Output and Motor Ambient Cable Specifications72 ContentsVLT AutomationDrive FC 3022 Danfoss A/S 04/2016 All rights Control Input/output and Control Electrical Data766 Warnings and Warning and Alarm Warning and Alarm Definitions83 Index93 ContentsOperating InstructionsMG34Q402 Danfoss A/S 04/2016 All rights Purpose of the ManualThe frequency converter is designed to provide high shaftperformance on electrical motors.

3 Read these operatinginstructions carefully for proper use. Incorrect handling ofthe frequency converter may cause improper operation ofthe frequency converter or related equipment, shortenlifetime, or cause other Operating Instructions provide information on: Start-up. Installation. Programming. Troubleshooting. Chapter 1 Introduction introduces the manual andinforms about approvals, symbols, and abbrevi-ations used in this manual. Chapter 2 Safety Instructions entails Instructions onhow to handle the frequency converter in a safeway. Chapter 3 How to Install guides through themechanical and electrical installations. Chapter 4 How to Programme explains how tooperate and programme the frequency convertervia the LCP.

4 Chapter 5 General Specifications contains technicaldata about the frequency converter. Chapter 6 Warnings and Alarms assists in solvingproblems that may occur when using thefrequency is a registered is a trademark of ODVA, Additional Resources The VLT AutomationDrive FC 301/FC 302 DesignGuide details all technical information about thefrequency converter and customer design andapplications. The VLT AutomationDrive FC 301/FC 302 Programming Guide provides information on howto programme and includes complete parameterdescriptions. The VLT PROFIBUS DP MCA 101 Installation Guideprovides information about installing and trouble-shooting of the PROFIBUS fieldbus option.

5 The VLT PROFIBUS DP MCA 101 ProgrammingGuide provides the information required forcontrolling, monitoring, and programming thefrequency converter via a PROFIBUS fieldbus. The VLT DeviceNet MCA 104 Installation Guideprovides information about installing and trouble-shooting of the DeviceNet fieldbus option. The VLT DeviceNet MCA 104 Programming Guideprovides the information required for controlling,monitoring, and programming the frequencyconverter via a DeviceNet technical documentation is also available online Document and Software VersionThis manual is regularly reviewed and updated. Allsuggestions for improvement are welcome. Table showsthe document version and the corresponding and F15 enclosure sizes version Document and Software Approvals and frequency converter complies with UL 508C thermalmemory retention requirements.

6 For more information,refer to the section Motor Thermal Protection in theproduct-specific design limitations on the output frequency(due to export control regulations):From software version onwards, the outputfrequency of the frequency converter is limited to590 Hz. Software versions also limit the maximumoutput frequency to 590 Hz, but these versions cannotbe flashed, that is, neither downgraded nor AutomationDrive FC 3024 Danfoss A/S 04/2016 All rights 1400 2000 kW (1875 2680 hp) 690 V frequencyconverters are approved for CE DisposalDo not dispose of equipment containingelectrical components together withdomestic it separately in accordance withlocal and currently valid Abbreviations and Conventions60 AVM60 asynchronous vector modulationAAmpere/AMPACA lternating currentADAir dischargeAEOA utomatic energy optimizationAIAnalog inputAICA mpere interrupting currentAMAA utomatic motor adaptationAWGA merican wire gauge CDegrees celsiusCBCircuit breakerCDConstant dischargeCDMC omplete drive module.

7 The frequency converter,feeding section, and auxiliariesCEEuropean Conformity (European safety standards)CMCommon modeCTConstant torqueDCDirect currentDIDigital inputDMDifferential modeD-TYPED rive dependentEMCE lectromagnetic compatibilityEMFE lectromotive forceETRE lectronic thermal relayfJOGM otor frequency when jog function is activatedfMMotor frequencyfMAXM aximum output frequency, the frequencyconverter applies on its outputfMINM inimum motor frequency from the frequencyconverterfM,NNominal motor frequencyFCFrequency converterHiperface Hiperface is a registered trademark by StegmannHOHigh overloadhpHorse powerHTLHTL encoder (10 30 V) pulses - High-voltagetransistor logicHzHertzIINVR ated inverter output currentILIMC urrent limitIM,NNominal motor currentIVLT,MAXM aximum output currentIVLT.

8 NRated output current supplied by the frequencyconverterkHzKilohertzLCPL ocal control panellsbLeast significant bitmMetermAMilliampereMCMM ille circular milMCTM otion control toolmHInductance in milli HenrymmMillimetermsMillisecondmsbMost significant bit VLTE fficiency of the frequency converter defined asratio between power output and power inputnFCapacitance in nano FaradNLCPN umerical local control panelNmNewton meterNONormal overloadnsSynchronous motor speedOnline/OfflineParametersChanges to online parameters are activatedimmediately after the data value is changedPbr, power of the brake resistor (average powerduring continuous braking)PCBP rinted circuit boardPCDP rocess dataPDSP ower drive system.

9 A CDM and a motorPELVP rotective extra low voltagePmFrequency converter nominal output power ashigh overload (HO)PM,NNominal motor powerPM motorPermanent magnet motorProcess PIDPID (proportional integrated differential) regulatorthat maintains the speed, pressure, temperature,and so onRbr,nomNominal resistor value that ensures a brake poweron the motor shaft of 150/160% for 1 minuteRCDR esidual current deviceRegenRegenerative terminalsRminMinimum permissible brake resistor value byfrequency converterRMSRoot mean squareRPMR evolutions per minuteRrecRecommended brake resistor resistance ofDanfoss brake resistorssSecondSCCRS hort circuit current ratingSFAVMS tator flux-oriented asynchronous vectormodulationSTWS tatus wordSMPSS witch mode power supplyIntroductionOperating InstructionsMG34Q402 Danfoss A/S 04/2016 All rights harmonic distortionTLIMT orque limitTTLTTL encoder (5 V)

10 Pulses - transistor transistorlogicUM,NNominal motor voltageULUnderwriters Laboratories (US organization for thesafety certification)VVoltsVTVariable torqueVVC+ Voltage vector control plusTable AbbreviationsConventionsNumbered lists indicate lists indicate other information and description text indicates: Cross-reference. Link. Footnote. Parameter name, parameter group name,parameter dimensions in drawings are in mm (in).* Indicates a default setting of a AutomationDrive FC 3026 Danfoss A/S 04/2016 All rights Safety SymbolsThe following symbols are used in this guide:WARNINGI ndicates a potentially hazardous situation that couldresult in death or serious a potentially hazardous situation that couldresult in minor or moderate injury.