OPERATING MANUAL - websystem.gismo.se

1 OPERATING MANUALforCINCINNATIARROW E/DART500/750 (ERM)ARROW500/750/1000/1250C (ERM)ARROW1250/1500/2000 (ERD)VERTICAL MACHINING CENTERS withACRAMATIC2100E CNC CONTROLR elease NO. 91203809--001 IMPORTANTC arefully read the instructions and safety precautions given in thismanual. Do not attempt to operate this machine until you have thor-oughly read and understood the material contained in this manualand all other applicable the time of writing, the book was completely up--to--date. However,due to continual improvements in design, it is possible that descrip-tions contained herein may vary to a slight extent from the system de-livered to you.

2 This merelyimplies that the system has been improvedto better fulfill your requirements. You are encouraged to contact thenearest Cincinnati Machine representative for NoticeThe machineand attachments and parts thereof illustratedand describedinthis book are manufactured under and protected by issued and pendingBritish and Foreign Patents and copyright is reserved in any original designfeature thereof and in the contents of this book and every part Machine Box 505, Kingsbury Road,Birmingham, B24 0QU1998 Cincinnati Machine, a Division of UNOVA Industrial Automation Systems, Machine, CINCINNATI, DART, ARROW,SABRE.

3 LANCER and HAWK aretrademarks of Cincinnati Machine, a division of UNOVA Industrial Automation Systems, is a trademark of Vickers , in England -- EDITION 3 -- January 1999-- 1 FOREWORDThe purpose of this MANUAL is to provide the necessary information toenable suitably experienced personnel, to operate the CINCINNATIMACHINE ARROW E/DART (ERM) and ARROW (ERD/ERM)Vertical Machining Centers, when fitted with ACRAMATIC contained in this MANUAL is not warranted and is subject tochange without MANUAL has not been prepared to enable inexperienced personnel tooperate the machine without further owner/user is responsible for the training of inexperiencedpersonnel and for providing the background necessary for experiencedpersonnel to safely operate these chapter on general safety precautions should be observed at alltimes during machine operation and maintenance.

4 Read this chapterbefore reading the remaining chapters in this MANUAL and OPERATING questions pertaining to the operation of the machine should bedirected to:Field Service DepartmentCincinnati MachineCincinnati Machine UK Limited, Marketing Company, Box 505,Cincinnati,Kingsbury Road,Ohio 45209--9988 Birmingham, B24 : 0121--351--3821 Main Tel: (513) 841--8100 Fax: 0121--313--1184 Service Tel: (513) 841 3000 Service Fax: (513) 841 8871 DANGERHIGH VOLTAGEL ethal voltages are present in the magnetics and electrical control cabinets when the MACHINE MAIN DIS-CONNECT is ON . Current and voltage measurements should be attempted only by qualified electrical main-tenance working on any electrical circuits, turn the machine Main Disconnect Device OFF and lock in the Servo Drives require up to 20 minutes to completely discharge.

5 Always verify that dischargeis complete using a known working and calibrated voltmeter before commencing work on these expressly stated in applicable Cincinnati Machine documentation or by the appropriate Cincinnati Ma-chine Field Service Representative, do NOT work with electrical power ON . If such express statement ofadvice exists, working with electrical power ON should be performed by a Cincinnati Machine Field ServiceRepresentative. The customer and subsequent transferees must determine that any other person performingwork with electrical power ON is trained and technically To Follow This Instruction May Result In Death Or Serious Personal Shock 1In order to clearly showdetails of this machine,some covers, shields,guards, barriers, devices ordoors have either beenremoved or shown in an open position.

6 All suchprotectivecomponentsmust be installed in posi-tion before OPERATING to follow thisinstruction may result inpersonal 2 CUTTING FLUIDSWhen soluble coolants areused, it is important to en-sure that recommendedconcentration levels to follow thisinstruction can causecorro-sion of safety critical parts,resulting in machine dam-age and/or serious of ContentsChapter 1 Safety Safety Instructions And Area And Carrying And Relocation And Operation Used With This BARS AND LIFTING MATERIAL TYPE TYPE SAFETY LIFTING Used With Machine Of Information -- Fluids -- Preventative Cautions 1 and The Coolant Circuit Board Handling Handling Sliding Door(s)

7 Of ContentsFeed Hold Push Stop Push Isolation Supply Isolation Lifting Related Safety And Usage Overtravel Spindle Coolant Taper -- Key Spindle Operation Of Multi--part Drum Storage Storage Drum -- Pocket Tools into Tools into Storage Drum to 2 System Directive Holding Device And Coolant E/Dart (ERM) (ERM) (ERD) (ERM)Table (ERD)Table Holder And Retention Tool Holder And Retention SpindleArrow E/Dart Machine -- Standard Speed SpindleArrow Machine -- Standard Speed Spindle Speed RangeArrow of Contents10,000rpm.

8 Spindle Speed RangeArrow SpindleArrow Machine -- High Torque Speed 3 Control Station Assembly (OSA) And Position , Help, Control, Control Menu Buttons Menu Menu Mode Button (Resident Assistant Programmer) (Shop Floor Programming) (Additional Mode Selections) Specific Button Screen and Groups of Offsets Setup Coord Tool Drawing Control Data -- Offset and Codes Associated with Values to Offset Procedure for Setting Pallet Method for Setting Pallet Setup Procedure for Setting Multiple Setup Method for Setting Multi--Setup Offsets (H word) Procedure for Setting Fixture Program Offsets (D word)

9 Table Field Table Display Offset Table Offset Table Offset Table Program Offset Table Tool Loading and Table Display of ContentsSerial Setup and Sort Services (Registry, Import, Export) Electrical OPERATING Stop -- (Red Push Button with Latch) Conveyor Control -- Auto/ MANUAL -- (Selector Switch) Direction -- (Selector Switch, spring centred) Management System (Swarf Wash) 4 General Setup The OPERATING Station OPERATING MANUAL Data / Load Feed / Jog Tool A Part Part Part Multiple a Part Do of ContentsSwitch--Off Emergency Stop Push the Alignment Alignment the X or Y the Z, A, or B Feed the X or Y Feed the Z, A or B an Axis with the An Overtravel In Typing Operator Station Keypad A MANUAL Data Input (MDI)

10 A MDI Program To Tool Table Tool Single Tool A Tool From Tool Tool From Magazine A / Metric Tool New Tool File New Tool New Tool File to Active Tool Data In Tool Data Authorized Tool Into Unauthorized Tool Into Authorized Tool From Un--authorized Tool From Tool Storage Tool Tram Tool Tool of ContentsSet Position Set -- Z The Home Set Position G28 A A Part Block Delete Delete A Program Block A Deleted Program Block the Active Part a Part Workpiece Manager Can You Should Pallet, Setup, and Fixture Offsets Start Workpiece The Viewer the Status Level Display Level Only with Fixture Fixture the Fixture Pattern Fixture Machine Location with Edge Location With Probe A a an Existing a Level Offset Setup Setup List The Setup Setup the Setup One Program for All of ContentsDefining Setup Machine Coordinates (One at a time)