Transcription of Operation and Safety Manual - JLG Industries
1 Operation and Safety ManualOriginal Instructions, Keep this Manual with the machine at all times. ANSI Models1930ES/2030ES/2630ES/2646ES/3246EP /N - 3121165 May 1, 2013 FOREWORD3121165 JLG Lift aFOREWORDIT IS A GOOD PRACTICE TO AVOID PRESSURE-WASHING electrical /ELECTRONIC PRESSURE-WASHING BE UTILIZED TO WASH AREAS CONTAINING electrical /ELECTRONICCOMPONENTS, JLG Industries , INC. RECOMMENDS A MAXIMUM PRESSURE OF 750 PSI (52 BAR) AT AMINIMUM DISTANCE OF 12 INCHES ( CM) AWAY FROM THESE COMPONENTS. IF electrical /ELEC-TRONIC COMPONENTS ARE SPRAYED, SPRAYING MUST NOT BE DIRECT AND BE FOR BRIEF TIME PERI-ODS TO AVOID HEAVY Manual is a very important tool!
2 Keep it with the machine at all times. The purpose of this Manual is to provide owners, users, operators, lessors, and lessees with the precautions andoperating procedures essential for the safe and proper machine Operation for its intended to continuous product improvements, JLG Industries , Inc. reserves the right to make specification changeswithout prior notification. Contact JLG Industries , Inc. for updated JLG Lift 3121165 Safety ALERT SYMBOLS AND Safety SIGNAL WORDSINDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOTAVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH.
3 THIS DECALWILL HAVE A RED A POTENTIALITY HAZARDOUS SITUATION. IF NOTAVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THISDECAL WILL HAVE AN ORANGE A POTENTIALITY HAZARDOUS SITUATION. IF NOTAV OI DED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAYALSO ALERT AGAINST UNSAFE practices . THIS DECAL WILL HAVEA YELLOW INFORMATION OR A COMPANY POLICY THAT RELATESDIRECTLY OR INDIRECTLY TO THE Safety OF PERSONNEL OR PRO-TECTION OF is the Safety Alert Symbol. It is used to alert you to the potential personalinjury hazards. Obey all Safety messages that follow this symbol to avoid possibleinjury or deathFOREWORD3121165 JLG Lift cTHIS PRODUCT MUST COMPLY WITH ALL Safety RELATED BULLE-TINS.
4 CONTACT JLG Industries , INC. OR THE LOCAL AUTHORIZEDJLG REPRESENTATIVE FOR INFORMATION REGARDING Safety -RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THISPRODUCT. NOTICEJLG Industries , INC. SENDS Safety RELATED BULLETINS TO THEOWNER OF RECORD OF THIS MACHINE. CONTACT JLG Industries ,INC. TO ENSURE THAT THE CURRENT OWNER RECORDS AREUPDATED AND Industries , INC. MUST BE NOTIFIED IMMEDIATELY IN ALLINSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN ANACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL ORWHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONALPROPERTY OR THE JLG PRODUCT.
5 Contact:Product Safety and Reliability DepartmentJLG Industries , Fountainhead PlazaHagerstown, MD 21742or Your Local JLG Office(See addresses on Manual rear cover)In USA:Toll Free: 877-JLG-SAFE (877-554-7233)Outside USA:Phone: 240-420-2661E-mail: Accident Reporting Product Safety Publica-tions Current Owner Updates Questions Regarding Product Safety Standards and Regulations Compliance Information Questions Regarding Spe-cial Product Applications Questions Regarding Prod-uct ModificationsFOREWORDd JLG Lift 3121165 REVISION LOGO riginal Issue.
6 March 31, 2003 Revised.. April 30, 2003 Revised.. May 21, 2003 Revised.. June 13, 2003 Revised.. June 25, 2003 Revised.. August 26, 2003 Revised.. December 3, 2003 Revised.. March 3, 2004 Revised.. September 17, 2004 Revised.. June 15, 2005 Revised.. September 12, 2005 Revised.. October 21, 2005 Revised.. February 16, 2006 Revised.. April 11, 2007 Revised.. February 19, 2010 Revised.. January 18, 2011 Revised.. July 13, 2011 Revised.. September 28, 2012 Revised.. May 1, 2013 TABLE OF CONTENTS3121165 JLG Lift iSECTION - PARAGRAPH, SUBJECTPAGESECTION - PARAGRAPH, SUBJECTPAGESECTION - 1 - Safety .
7 1-1 Operator Training and Knowledge .. 1-1 Workplace Inspection .. 1-2 Machine Inspection ..1-3 General .. 1-3 Trip and Fall Hazards .. 1-4 Electrocution Hazards .. 1-5 Tipping Hazards .. 1-7 Crushing and Collision Hazards.. , LIFTING, AND HAULING ..1-10 General .. 1-10 Maintenance Hazards.. 1-10 Battery Hazards .. 1-11 SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPA-RATION & TRAINING ..2-1 Operator Training .. 2-1 Training Supervision .. 2-1 Operator Responsibility .. , INSPECTION, ANDMAINTENANCE.. 2-2 Pre-Start Inspection.
8 2-4 Function Check .. 2-5 General .. 2-8 SECTION - 3 - USER RESPONSIBILITIES ANDMACHINE .. TRAINING .. 3-1 Operator Training .. 3-1 Training Supervision .. 3-2 Operator Responsibility.. CHARACTERISTICS ANDLIMITATIONS.. 3-2 General .. 3-2 Placards.. 3-2 Capacities .. 3-2 Stability .. AND INDICATORS .. 3-3 Ground Control Station .. CONTROL STATION .. (MULTIFUNCTION DIGITAL INDICATOR).. 3-9 MDI Description .. 3-10 TABLE OF CONTENTSii JLG Lift 3121165 SECTION - PARAGRAPH, SUBJECTPAGESECTION - PARAGRAPH, SUBJECTPAGESECTION - 4 - MACHINE.
9 Operation .. 4-1 Platform/Ground Select Switch .. 4-1 Emergency Stop Switch .. AND LOWERING .. 4-2 Raising .. 4-2 Lowering.. 4-2 Arm Guards (If equipped) .. 4-3 Platform Extension .. 4-3 Fold-Down Rails .. 4-4 Driving Forward .. 4-5 Driving in Reverse .. AND STOWING .. CHARGING .. 4-8 Operation .. 4-8 Battery Charger Fault Codes .. LOADING .. PROP .. TIE DOWN/LIFT LUGS.. LIFTING .. TOWING.. 4-13 Remote Electric Brake Release .. 4-13 Push Button Electric Brake Release.. 4-13 Mechanical Brake Release.
10 4-14 Mechanical Brake Release .. 4-15 Mechanical Brake Release .. DIAGNOSTIC TROUBLE CODES (DTC) ..4-18 Introduction.. DTC CHECK TABLES - CONTROL MODULE ..4-190-0 Help Comments .. 4-192-1 Power-Up .. 4-212-2 Platform Controls .. 4-212-3 Ground Controls .. 4-232-5 Function Prevented .. 4-233-1 Line Contactor Open Circuit.. 4-253-2 Line Contactor Short Circuit .. 4-263-3 Ground Output Driver .. 4-264-2 Thermal Limit (SOA) .. 4-294-4 Battery Supply .. 4-296-6 Communication .. 4-306-7 Accessory .. 4-317-7 Electric Motor.
