OPERATOR’S MANUAL

1 operator S MANUALWATER BLAZE SYSTEMS HBG HBG-15 HBG-30 For technical assistance or the dealer nearest you consult our web page or call (800-562-4993) or (360) 833-2874 LISTED CONTENTS3 HBG MANUAL Form #96-6411 Rev. 10 5 General Safety 5-6 Electrical Safety 6 Standard Safety 7-9 HBG-15, HBG-30 Component 8 Gas Pressure Test ..9-10 Pre Start 10 Operating Fuel and Air 12 Auto Fill Operating 13 Air Assisted Defoamer Operating 13 Batch Cycle 14-16 Installation 17 Exploded View View Parts List HBG-15 ..20-21 Exploded View View Parts List HBG-30 .. 24 Control Panel Exploded View & Parts List .. 25 HBG-15 Float Assembly Exploded View .. 26 HBG-15 Float Assembly Parts List .. 27 HBG-30 Float Assembly Exploded View .. 28 HBG-30 Float Assembly Parts List .. 29 HBG Auto Fill Option Exploded View .. 30 HBG Auto Fill Option Parts List .. 31 HBG Defoamer Option Exploded View .. 32 HBG Defoamer Option Parts List .. 33 HBG Oil Skimmer Option Exploded View.

2 34 HBG Oil Skimmer Option Parts List .. 35 Replacing Pump Head 36 VSP20 Metering Anti-Foam Pump .. 37 Burner Assembly HBG-30 #HSG400 & Parts List ..38-39 Gas Train Assembly and Parts List .. 39 Model Number _____Serial Number _____Date of Purchase _____The model and serial numbers will be found on a decal attached tothe evaportor. You should record both serial number and date ofpurchase and keep in a safe place for future MANUAL Form #96-6411 Revised 10 Cost 42 Preventative 44 HBG EVAPORATOR operator S MANUAL5 WATER BLAZE HBG 96-6411 REV. 10/03 WARNINGRISK OF YOU SMELL GAS,SHUT OFF you for purchasing a WATER BLAZE MANUAL covers the operation and maintenance ofHBG evaporators. All information in this MANUAL is basedon the latest product information available at time of BLAZE reserves the right to make changes atany time without incurring any Responsibility:The owner and/or user must have an understanding ofthe manufacturer s operating instructions and warningsbefore using this WATER BLAZE machine.

3 Warning in-formation should be emphasized and understood. If theoperator is not fluent in English, the manufacturer s in-structions and warnings shall be read to and discussedwith the operator in the operator s native language by thepurchaser/owner, making sure that the operator compre-hends its and/or user must study and maintain for futurereference the manufacturers MANUAL should be considered a permanentpart of the machine and should remain with it ifmachine is ordering parts, please specify model andserial Note: WATER BLAZE is not responsible for pro-curement of regulatory and/or operating permits that maybe required by city, county, state or federal agencies. Itis the customer who is responsible for procurement ofany hazardous or non-hazardous regulatory and/or oper-ating permits, compliance with codes or other govern-mental requirements associated with the installation, use,or disposal of waste associated with this equipment. Sub-merged combustion can be classified as incineration inspecific jurisdictions.

4 It is the customer's responsibilityfor procurement of appropriate local and state permits guidelines listed in the evaporator feasibility reportare specific only to the waste stream submitted for theevaluation and estimated emissions. Moreover, WATERBLAZE is not reponsible for the operation or maintenanceof the evaporator unit. If the unit is subjected to any wastestream other than that which has been tested by thenamed laboratory, operation may cause adverse effectson the equipment and will negate any warranty of partsor INFORMATIONCAUTION: To reduce the risk of in-jury, read operating instructionscarefully before using. 1. Read the owner's MANUAL thor-oughly. Failure to follow instruc-tions could cause a malfunctionof the evaporator and result indeath, serious bodily injury and/or property : Read the information on the serial plateand burner labels to verify proper fuel connection. 2. All installations must comply with local codes. Con-tact your electrician, plumber, utility company or theselling distributor for specific details.

5 3. To protect the operator fromelectrical shock, the machinemust be electrically is the responsibility of theowner to connect this machineto a UL grounded receptacle ofproper voltage and amperageratings. Do not touch machinewith wet hands or while standing in water. Always disconnect power before servicing. 4. Never make adjustments on the machine while it isin operation except those prescribed in this : Use extreme caution when opening thelid of the evaporator. Hot and possibly corrosivesteam will be emitted. 5. DO NOT use concentrated flammable liquids thatcould pose an explosion : Flammable liquids cancreate fumes which can ignitecausing property damage or se-vere injury. : DO NOT attempt toevaporate flammable wastesof any kind, , DO NOT pro-cess solvents, pure oils, etc. 7. DO NOT locate machine in thevicinity of any flammable vapors, liquids or solids. 8. Before servicing the machine, refer to all MSDS s onthe material identified in the waste stream.

6 You mustcomply with all warnings and wear all protective cloth-ing stated on the MSDS. 9. When the machine is working, do not cover or place ina closed space where ventilation is insufficient. Avoidinstalling machines in small confined areas. Adequateoxygen is needed for the evaporation operator SMANUAL THOROUGHLYPRIOR TO AVOID ELECTRICSHOCK, GROUNDMACHINE EVAPORATOR operator S MANUALWATER BLAZE HBG 96-6411 REV. 10/0310. The HBG and components will freeze if not in opera-tion. In cold climates locate HBG in heated Running the system without water damages the tankfloor and voids the : Allow tank to cool before adding wastewateror damage will occur to tank floor due to The HBG must be installed and training provided byan authorized Do not operate the equipment in an unvented, en-closed area. Carbon monoxide may If you smell gas, shut off thegas supply valve, extinguishany open flame and test all jointswith a soap solution. If the odorpersists, call your gas Only those liquid wastes thathave been approved by WATERBLAZE, and the proper regula-tory agencies, should be placedin the HBG machine.

7 Test methods as outlined inWATER BLAZE Profile 3518 must be obtained. NOTE:WATER BLAZE is not liable for the performance andthe warranty will be void when waste liquids that arenot tested and approved are introduced into the HBG. 16. Chemistry limitations include: Maximum 1,000 mg/L chlorides for 316L stainlesssteel. Maximum 20,000 mg/L chlorides for duplex 2205stainless steel. Maximum 40,000 mg/L chlorides for AL-6 XNstainless steel pH between and Initial oil concentration between 500 and 5,000mg/L or a corrosion inhibitor for carbon from these parameters must be approved SAFETYG round equipment before connect-ing to the electrical power to ground the equipment cancause a severe or fatal electricalshock not ground to a gas supply avoid dangerous or fatal electricalshock, disconnect the power to theequipment before working on any elec-trical connection or making any voltage must be within 10% of the nameplatevoltage. Incorrect voltage can cause a fire or seriouslydamage the equipment and void the warranty.

8 If in doubt,consult a licensed the equipment to a dedicated circuit : This machine isequipped with an electronic igni-tion system. Lighting of the pilotis accomplished through electronicspark ignition. Do not attempt tolight the appliance manually as aburn injury or electrical shock FEATURESThe HBG uses gas and electricity to operate. This canbe a fatal combination if not handled properly. For thisreason, the HBG has been designed with safety in will find these standard safety features on all Cycle ControllerThis controller counts how many times the machinehas evaporated and refilled. At a predetermined num-ber of batch cycles, the controller will shut down theevaporator. Maintenance must be performed beforethe batch cycle controller is YOUR SAFETY READ BEFORE LIGHTINGWARNINGIf you do not follow these instructions exactly, a fire or explosion mayresult, causing property damage, personal injury or loss of This appliance has a pilot which must be electrically ignited.

9 When lighting the pilot, follow these instructions Before lighting, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the YOUR SAFETYWHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch. Do not use any phone in the building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it. Call a qualified service technician. Attempted repair or use of force may result in a fire or Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under VOLTAGECAN SHOCK, BURN ORCAUSE DEATH.

10 GROUNDSYSTEM BEFORECONNECTING TOPOWER ELECTRONICSPARK IGNITION. DONOT ATTEMPT TOLIGHT OF EXPLOSION:DO NOT USE WITHFLAMMABLE EVAPORATOR operator S MANUAL7 WATER BLAZE HBG 96-6411 REV. 10/03 Water Float SwitchThis float switch insures that there is water coveringthe floor of the evaporator. When the water level dropsto a certain level, the low water float switch turns offthe burner. Water Float SwitchThis float will turn off the HBG when the water levelbecomes too high. SwitchThe burner on-off switch disconnects power to theburner. Reset High Temperature SwitchIf the underneath floor temperature below the tankexceeds a maximum temperature HBG-15: mild steel700 , stainless steel 900 ; HBG-30: mild steel 500 ,stainless steel 700 , the MANUAL reset temperatureswitch will trip, turning off the burner. To reset, pushblack button on side of electrical the HBG evaporator on a con-crete surface and level with leveling feet suppliedwith the : Leveling feet must be screwed into the bot-tom of the flame box when it is removed from 's must have fifth leveling foot screwed intothe burner support bracket located below the support bracket is to keep the burner level atall times.