Operator’s Manual - Genie lift

1 operator s ManualGR-12GR-15GR-20 Fourth EditionSecond PrintingPart No. 1331 20 CEwithMaintenanceInformationOperator's ManualFourth Edition Second PrintingGR-12 GR-15 GR-20 Part No. 133102 Copyright 2000 by Genie IndustriesFirst Edition:Sixth Printing, October 2002 Second Edition: First Printing, August 2004 Third Edition:Second Printing, May 2005 Fourth Edition: Second Printing, January 2010" Genie " is a registered trademark ofGenie Industries in the and many othercountries. "Runabout" and "GR" are trademarksof Genie Industries.

2 Printed on recycled paperPrinted in us:Internet: : understand and obey these safety rules andoperating instructions before operating this trained and authorized personnel shall bepermitted to operate this machine. This Manual shouldbe considered a permanent part of your machine andshould remain with the machine at all times. If youhave any questions, call Genie 1 Symbol and Hazard Pictorials Definitions .. 3 General 5 Personal 7 Work Area safety .. 18 Operating 29 Transport and Lifting Instructions .. 39 operator 's ManualFourth Edition Second PrintingPart No.

3 133102GR-12 GR-15 GR-201 DangerFailure to obey the instructions andsafety rules in this Manual will resultin death or serious Not Operate Unless:You learn and practice the principles of safemachine operation contained in this operator ' Avoid hazardous and understand the safety rulesbefore going on to the next Always perform a pre-operation Always perform function tests prior to Inspect the Only use the machine as it was read, understand and obey themanufacturer's instructions and safety rules safety and operator 's manuals and read, understand and obey employer'ssafety rules and work site read.

4 Understand and obey all applicablegovernmental are properly trained to safely operate , Users and Operators: Genie appreciates your choice of our machine foryour application. Our number one priority is usersafety, which is best achieved by our joint feel that you make a major contribution tosafety if you, as the equipment users andoperators:1 Comply with employer, job site andgovernmental Read, understand and follow the instructionsin this and other manuals supplied with Use good safe work practices in a commonsense Only have trained/certified operators,directed by informed and knowledgeablesupervision, running the there is anything in this Manual that is not clearor which you believe should be added, pleasecontact : : ManualFourth Edition Second Printing2GR-12 GR-15 GR-20 Part No.

5 133102 Intended UseThis machine is intended to be used only to liftpersonnel, along with their tools and materials toan aerial work Sign MaintenanceReplace any missing or damaged safety operator safety in mind at all times. Use mildsoap and water to clean safety signs. Do not usesolvent-based cleaners because they may damagethe safety sign ClassificationGenie uses symbols, color coding and signalwords to identify the following: safety alert symbol used to alertyou to potential personal injuryhazards. Obey all safetymessages that follow this symbolto avoid possible injury or a hazardous situationwhich, if not avoided, will result indeath or serious a hazardous situationwhich, if not avoided, could resultin death or serious a hazardous situationwhich, if not avoided, could resultin minor or moderate a hazardous situationwhich, if not avoided, could resultin property 's ManualFourth Edition Second PrintingPart No.

6 133102GR-12 GR-15 GR-203 Symbol and Hazard Pictorials DefinitionsRead theoperator s manualRead theservicemanualCrush hazardCollision hazardTip-over hazardTip-over hazardElectrocutionhazardElectrocutionha zardExplosion hazardFire hazardBurn hazardSkin injectionhazardKeep away frommoving partsMove machine tolevel groundMaintain requiredclearanceOnly trainedmaintenancepersonnel shouldaccesscompartmentsUse a piece ofcardboard orpaper to searchfor leaksCollision hazardBatteries used ascounterweightsChock the wheelsRelease brakesGrounded AC3-wire onlyNo smokingTransport diagramTiedownOperator's ManualFourth Edition Second Printing4GR-12 GR-15 GR-20 Part No.

7 133102 Voltage rating forpower to platformPressure rating forair line to platformReplace damagedwires and cordsLanyardattachment pointWind speedSide forceMaximum capacity including occupantSymbol and Hazard Pictorials Definitions+Maximum capacity including occupant,tools and tray22 kg++Wheel loadEmergency loweringOperator's ManualFourth Edition Second PrintingPart No. 133102GR-12 GR-15 GR-205 safety signs and locationsDecals with symbolsGeneral Safety82495826148248182481 B82495 B1330158248782487 C8248782487 CBattery Charger Side114334114338114338 A128247313314613314797899 Bx9789982614 B133015 A0 to m50KV to m200KV to m350KV to m500KV to m750KV to m114334 A82473 COperator's ManualFourth Edition Second Printing6GR-12 GR-15 GR-20 Part No.

8 133102 safety signs and locationsDecals with symbolsGeneral SafetyStockpicker PlatformGR-12 & GR-1597834(maximumcapacity, 227 kg)GR-2097835(maximumcapacity, 159 kg)GR-12 & GR-1597871(maximumcapacity,bike rack)GR-2097872(maximumcapacity,bike rack)82830(maximumside force - CE)ororStandard PlatformGR-12 & GR-1597832(maximumcapacity, 227 kg)GR-2097833(maximumcapacity, 159 kg)82830(maximumside force - CE)or82835(maximumcapacity, 159 kg)AWP PlatformFiberglass Platform82830(maximumside force - CE)82830 B200N0 m/sec227 kg68 kg159 kg68 kg97834 BGR-12GR-15227 kg159 kg68 kg91 kg68 kg97835 BGR-20159 kg20 kg20 kg97872 BGR-20159 kg20 kg20 kg97871 BGR-12GR-15227 kg82830 B200N0 m/sec227 kg113 kg113 kg227 kg97832 B+=GR-12GR-15159 kg113 kg45 kg159 kg97833 B+=GR-2082830 B200N0 m/sec159 kg113 kg45 kg159 kg82835 B+= operator 's ManualFourth Edition Second PrintingPart No.

9 133102GR-12 GR-15 GR-207 Personal SafetyFall ProtectionPersonal fall protection equipment (PFPE) is notrequired when operating this machine. If PFPE isrequired by job site or employer rules, the followingshall apply:All PFPE must comply with applicablegovernmental regulations, and must be inspectedand used in accordance with the PFPE manufacturer s 's ManualFourth Edition Second Printing8GR-12 GR-15 GR-20 Part No. 133102 Tip-over HazardsOccupants, equipment and materials must notexceed the maximum platform capacity or themaximum capacity of the platform in trays and in each bike rack is part of thetotal platform capacity - GR-12 and GR-15 Standard platform227 kgWork station tray (option)22 kgParcel tray (option)68 kgMaximum occupants 1 Stock Picker platform227 kgAdjustable work station tray68 kgParcel tray (option)68 kgBike rack (option) (each)

10 20 kgMaximum occupants 1 AWP and fiberglass platform159 kgMaximum occupants 1 Maximum capacity - GR-20 Standard Platform159 kgStock Picker platform159 kgAdjustable work station tray68 kgBike rack (option) (each)20 kgMaximum occupants 1 AWP and fiberglass platform159 kgMaximum occupants 1 Electrocution HazardsThis machine is notelectrically insulated andwill not provide protectionfrom contact with orproximity to safe distancesfrom electrical power linesand apparatus inaccordance with applicablegovernmental regulationsand the following VoltageRequired Clearance0 to m50KV to m200KV to m350KV to m500KV to m750KV to mAllow for platform movement.