OPERATOR’S MANUAL - Scag Giant-Vac

1 PART NO. 03350 PRINTED 7/2013 PRINTED IN USA 2013 Scag Giant-VacDivision of Metalcraft of Mayville, on owning a Scag Giant-Vac truck loader! This MANUAL contains the operating instructions and safety information for your Scag Giant-Vac truck loader. Reading this MANUAL can provide you with assistance in maintenance and adjustment procedures to keep your truck loader performing to maximum efficiency. The specific models that this book covers are listed on the inside cover. Before operating your truck loader, please read all the information S MANUALTRUCK LOADERTow BehindModel: TL20W-29BV TL20W-26CH-EFI WARNINGFAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY OR this MANUAL completely as well as other manuals that came with your truck FOLLOW OSHA APPROVED OPERATION.

2 Become familiar with the safe operation of the equipment, operator controls and safety operation of brake, tail, marker and license plate lights frequently. Replace as sure the operator of the tow vehicle has the operator of the truck loader in full view at all times. Also, when operating the unit, instruct the operator to stay to the side of the machine, never in front or all shields and guards securely in place. Be sure all safety features are attached, adjusted and functioning properly. Before performing any maintenance or service, stop the machine and remove the spark plug a mechanism becomes clogged, stop the engine and wait for all moving parts to stop before hands, feet and clothing away from power-driven parts.

3 REMEMBER - YOUR TRUCK LOADER IS ONLY AS SAFE AS THE OPERATOR!HAzARD CONTROL AND ACCIDENT PREvENTION ARE DEPENDENT UPON THE AWARENESS, CONCERN, PRUDENCE, AND PROPER TRAINING OF THE PERSONNEL IN vOLvED IN THE OPERATION, TRANSPORT, MAINTENANCE, AND STORAGE OF THE MANUAL covers the operating instructions and illustrated parts list for:TL20W-29 Bvwith a serial number of009A00001 to 009A99999TL20W-26CH-EFIwith a serial number of010A00001 to 010A99999 Always use the entire serial number listed on the serial number tag when referring to this of ContentsTable of ContentsGENERAL INFORMATIONSECTION 1.

4 INTRODUCTION .. DIRECTION REFERENCE .. SERvICING THE ENGINE AND DRIvE TRAIN COMPONENTS .. SYMBOLS ..2 SAFETY INFORMATIONSECTION 2 - .. INTRODUCTION .. SIGNAL WORDS .. BEFORE OPERATION CONSIDERATIONS .. OPERATION CONSIDERATIONS .. MAINTENANCE CONSIDERATIONS & STORAGE .. USING A SPARK ARRESTOR .. SPARK IGNITION SYSTEM .. SAFETY AND INSTRUCTIONAL DECALS ..7 SPECIFICATIONSSECTION 3 - .. ENGINE .. IMPELLER .. WEIGHTS AND DIMENSIONS ..8 OPERATING INSTRUCTIONSSECTION 4 - .. CONTROLS AND INSTRUMENT IDENTIFICATION .. INITIAL RUN-IN PROCEDURES .. CONNECTING TO TOW vEHICLE .. STARTING THE ENGINE.

5 OPERATION .. HILLSIDE OPERATION .. UNCOUPLING THE UNIT FROM THE TOW vEHICLE .. AFTER OPERATION .. REMOvING CLOGGED MATERIAL ..15 MAINTENANCESECTION 5 - .. MAINTENANCE CHART - RECOMMENDED SERvICE INTERvALS .. ENGINE OIL .. ENGINE FUEL SYSTEM .. ENGINE AIR CLEANER .. WHEELS & TIRES .. TRAILER LIGHTS ..17 IIRT able of ContentsILLUSTRATED PARTS LISTSECTION 6 - .. SCAG Giant-Vac APPROvED ATTACHMENTS AND ..19 INTAKE AND DISCHARGE ASSEMBLY ..20 INTAKE AND DISCHARGE ASSEMBLY ..21 IMPELLER ASSEMBLY ..22 IMPELLER ASSEMBLY ..23 TRAILER ASSEMBLY ..24 TRAILER ASSEMBLY ..25 FUEL SYSTEM.

6 26 FUEL SYSTEM ..27 ELECTRICAL SYSTEM ..28 ELECTRICAL SYSTEM ..29TL20W - TRUCK LOADER DECALS ..30TL20W - TRAILER LIGHT WIRING DIAGRAM ..31 LIMITED WARRANTY - TRUCK LOADERS ..Inside Back Cover1 Section Your Scag Giant-Vac product was built to the highest standards in the industry. However, the prolonged life and maximum efficiency of your truck loader depends on you following the operating, maintenance and adjustment instructions in this additional information or service is needed, contact your Scag Giant-Vac encourage you to contact your dealer for repairs. All Scag Giant-Vac dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop.

7 They carry a full line of Scag Giant-Vac service IMPORTANT -The replacement of any part on this product by other than the manufacturer's authorized replacement part may adversely affect the performance, durability or safety of this of other than original Scag Giant-Vac replacement parts will void the ordering parts, always give the model and serial number of your product. The serial number plate is located on the frame next to the ONLY SCAG Giant-Vac APPROvED ATTACHMENTS AND and accessories manufactured by companies other than Scag Giant-Vac are not approved for use on this machine.

8 See Section INFORMATION WARNINGFor pictorial clarity, some illustrations and figures in this MANUAL may show shields, guards or plates open or removed. Under no circumstances should this product be operated without these devices in information is based upon product information available at the time of approval for printing. Scag Giant-Vac reserves the right to make changes at any time without notice and without incurring any The Right and Left , Front and Rear of the machine are referenced from the operator s right and left when in the normal operating position and facing the forward travel THE ENGINE AND DRIvE TRAIN COMPONENTSD etails regarding the service and repair of the engine are not covered in this MANUAL ; only routine maintenance and general service instructions are provided.

9 For service of these components during the limited warranty period, it is important to contact your Scag Giant-Vac dealer or find a local authorized servicing agent of the component manufacturer. Any unauthorized work done on these components during the warranty period may void your SYMBOLDESCRIPTIONSYMBOLDESCRIPTION Choke Transmission On/Start Spring Tension on Idler Off/Stop Oil Spinning Fan Blades Thrown Object Hazard Fast Slow Continuously Variable - Linear Pinch Point Keep Bystanders Away Read Operator's Manual481039S3 Section Your truck loader is only as safe as the operator. Carelessness or operator error may result in serious bodily injury or death.

10 Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance and storage of the equipment. Make sure every operator is properly trained and thoroughly familiar with all of the controls before operating. The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or E A D T H I S O P E R ATO R S M A N UA L B E F O R E ATTEMPTING TO START YOUR TRUCK replacement MANUAL is available from your authorized Scag Giant-Vac Dealer or by contacting Scag Giant-Vac Service Department at Box 152, Mayville, WI 53050 or contact us via the Internet at The MANUAL for this machine can be downloaded by using the model and serial number or use the contact form to make your request.