Operator’s Manual - TraumaPro

1 Operator s Manual12K ShaverThis Manual is intended to aid the operator in the use of, and minor diagnostic testing of, the PowerTek II Plus System. This Manual should be used as an aid, and is not intended to replace hands-on in-service training by a qualified operator s Manual is your written guide to the PowerTek II Plus System. Read the entire Manual carefully before operating any part of the system. Recommended settings are offered only as guidelines, not to restrict appropriate clinical is important to understand and follow the notices and warnings contained in this Manual . They are set in boldface type throughout the :Operation of this device may cause electromagnetic interference or other interference with adjacent equipment requiring the operator to take whatever steps necessary to correct the Manual contains general information together with assembly, operation, maintenance and troubleshooting instructions for the PowerTek II Plus High Speed shaver System.

2 It is essential that all material in this Manual be read and understood before any attempt is made to operate or maintain the PowerTek II Plus 1: Introduction .. 2 Section 2: Description .. 3 Front Panel .. 3 Alpha/Numeric Display .. 4 Rear Panel .. 4 Internal Details .. 5 High Speed Suction Control shaver Handpiece .. 5 Foot Switch .. 6 Section 3: Setup and Operation .. 7 Setup .. 7 Intra-Operative Adjustments .. 7 Section 4: Cleaning and Sterilization .. 9 Cleaning the shaver Handpiece .. 9 Material Compatibility .. 9 Sterilization .. 9 Re-Use of shaver Handpiece .. 9 Cleaning the Console .. 10 Re-Use of Console.

3 10 Cleaning the Foot Switch .. 10 Re-Use of Foot 11 Section 5: Troubleshooting .. 12 Section 6: Specifications .. 14 Section 7: Product Listing .. 21 Section 8: Biomet Sports Medicine Limited Warranty .. 22 Section 9: Repair of Biomet Sports Medicine Products .. 232 IntroductionThe intended purpose of the PowerTek II Plus High Speed shaver System (Figure 1-1) is to provide a shaver unit that will meet the surgeon and patient s needs for abrasion arthroplasty, synovectomy or intra-articular cutting and shaving. A full line of limited reusable and disposable shaver blades and burs are available for use with the PowerTek II Plus shaver Handpiece.

4 Contact your Biomet Sports Medicine Sales Representative for a complete listing of available blades and from a foot pedal or button equipped shaver handpiece, the shaver system is capable of speeds up to 12,000 RPM for efficient bone removal and meniscal cutting. Read this Manual carefully before using the shaver system. It will describe how to safely and efficiently operate the shaver for its intended use and care for the unit. Routine and preventative maintenance take little time and effort and may allow for more optimum performance and many hours of reliable 13 The Power Tek II Plus Arthroscopic shaver system contains three major elements.

5 The control console, the foot control, and the high speed suction control handpiece with control Console Houses the microprocessor, shaver driver, mode and speed controls, and operator Switch Waterproof foot pedal to control the on/off and forward/reverse/oscillate mode of operation of the control unit and high speed shaver Handpiece Controllable from the front of the control console or the foot switch, capable of running from 400 to 12,000 RPM, and linear suction control for debris aspiration. Control buttons on handpiece allow the user to control major functions of the system from the sterile 2 Figure 2-1. Front PanelFront Panel 1.

6 Power Switch: shaver chassis is placed in or removed from standby mode here. Primary AC Power is applied from switch on rear panel. 2. Standby Light: When lit, indicates primary AC is present and system is in low power standby mode. 3. Alpha/Numeric Display: Displays shaver mode, shaver on/off status, shaver set speed and any messages from the internal computer. 4. Foot Switch Receptacle: Plug foot switch connector here. 5. shaver Receptacle: Plug high speed shaver connector here. 6. On/Off Button: shaver handpiece can be turned on or off by pressing this switch. Current state is displayed on alpha/numeric display.

7 7. Mode Button: Pressing the mode button cycles through the forward, reverse, oscillate, shaver modes. shaver must be off to change modes. 8. Up or Down: Increases or decreases the shaver RPM. 9. Menu Button: Displays current software revisions and provides function option menus. 10. Attention: Indicates that Manual should be consulted prior to operating this equipment. 4 1. Handpiece Icon: When lit indicates system self tests have completed and system is ready for use. When covered with an X indicates no handpiece detected. 2. Handpiece Active Icon: > < indicates handpiece off. > > indicates handpiece running in forward mode.

8 < < indicates handpiece running in reverse mode. < > indicates handpiece running in oscillate mode. 3. ON/OFF: Indicates ON when handpiece is running. Indicates OFF when handpiece is not running. 4. Mode Indicator: Currently selected mode is highlighted. Indicates Forward mode Indicates Oscillate mode Indicates Reverse mode 5. Numeric RPM Display: Displays current speed setting of handpiece. 6. Tool Mode: Displays current tool selected. 7. Message Area: Displays handpiece selected or error messages from the CPU. Refer to Section 5 for a complete listing of error Panel Alpha/Numeric Display Figure 2-2.

9 Alpha/Numeric Display 1. A/C Mains (On/Off Switch): The ON/OFF switch is located on the upper right of the rear panel. Stick indicates ON. Ball indicates OFF. 2. Fuse Holder: Holds two 2-3. Rear PanelDescriptionSection 2125 DescriptionSection 2 Internal DetailsMotor Control Loop: The motor operation parameters are controlled by the internal microprocessor. Monitoring the actual motor speed and comparing with the set speed accomplish motor speed regulation. Motor speed is controlled by a pulse width modulation scheme that controls the average current to the motor coils. The brushless motor improves : The internal microprocessor executes all commands and controls.

10 Programs and video display format are stored in electronic memory for ease of Alerts: The system will produce a beep when the user changes operating modes. Attempting to enter an illegal mode will produce a double Speed Suction Control shaver HandpieceThe handpiece is a lightweight shaver with brushless motor that runs up to 12,000 RPM. The handpiece has a 5mm aspiration port that supports clog free operation. The handpiece is equipped with a suction control lever to set aspiration flow to surgeon preference. Control buttons on the handpiece allow the surgeon to change modes, and Bur/Blade operation, as well as activating and deactivating the shaver handpiece.