OPERATOR’S MANUAL - Voltaprima.com

1 OPERATOR S MANUALG enerating set and industrial engines16 liter (EMS 2) CALIFORNIA PROPOSITION 65 WARNINGE ngine exhaust, some of its constituents, and a broad range of engine parts are known to the State of California to cause cancer, birth defects, and other reproductive harm. Additionally, lubricants, fuels, and other fluids used in engines including any waste created through the wearing of engine parts contain or produce chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Battery posts, terminals, and related accessories contain lead and lead compounds. Wash your hands after handling. Used engine oil contains chemicals that have caused cancer in laboratory animals. Always protect your skin by washing thoroughly with soap and water. This Operator s MANUAL may be ordered in a diffe-rent language free of charge up to 12 months after delivery, via internet access isn t possible, please contact your Volvo Penta dealer.

2 Diese Betriebsanleitung kann bis zu 12 Monate nachder Lieferung ber Internet kostenlos in einer anderenSprache bestellt werden. Sie keinen Internet-Zugriff haben, kontaktierenSie bitte Ihren Volvo Penta-H manuel d utilisation peut tre command gratu-itement sur Internet en diff rentes langues, jusqu 12 mois apr s la date de contacter votre Distributeur Volvo Penta si vous avez un probl me d acc s l Internet. El presente libro de instrucciones puede solicitarse en otro idioma diferente, libre de cargo, hasta 12 meses despu s de la entrega, mediante no se tiene acceso a internet, contacten al su concesio-nario Volvo Penta. Denna instruktionsbok kan best llas via internet p ett annat spr k gratis i upp till 12 m nader efter din Volvo Penta- terf rs ljare om du inte har till-g ng till internet. Dit instructieboek kan gratis via internet in een a dere taal worden besteld tot 12 maanden na toegang tot het internet niet mogelijk is, neem dan contact op met uw Volvo Penta dealer.

3 Denne instruktionsbog kan bestilles gratis p et an-det sprog via Internettet i op til 12 m neder efter det ikke er muligt at bestille via Internettet, bedes du kontakte din Volvo Penta forhandler. T m k ytt ohjekirja on tilattavissa Internetin kau-tta veloituksetta eri kielill 12 kuukauden ajan toimituksen j sinulla ei ole Internet-yhteytt , ota yhteys l himp n Volvo Penta j lleenmyyj n. Este MANUAL do Operador pode ser encomendad em idiomas diferentes isento de custos at 12 meses ap s entrega, via n o for poss vel aceder internet, contacte o seu con-cession rio Volvo Penta. To 12 , . , Данное руководство по эксплуатации можно бес-платно заказать на другом языке по Интернету в течение 12 месяцев после доставки.

4 Если доступ к Интернету отсутствует, обратитесь к своему дилеру компании Volvo Penta. Bu Kullan m K lavuzu, teslimden 12 ay sonras na kadar nternet yoluyla cretsiz olarak farkl bir dilde sipari nternet m mk n de ilse, l tfen Volvo Penta yetkili sat c n zla tmasa ge in. Il manuale per l operatore pu essere ordinato tra-miteInternet, in varie lingue e per consegna gratuita, entro 12 mesi dalla consegna del l accesso a Internet risulta impossibile, contattare la con-cessionaria Volvo Penta. 12 ContentForeword .. 2 Safety Information .. 3 Introduction .. 7 Presentation .. 9 Instruments and Controls .. 11 Starting .. 22 Operation .. 26 Engine Shutdown .. 27 Fault Handling .. 30 Fault Code Register .. 36 Maintenance Schedule .. 49 Maintenance .. 51 Storage .. 78 Technical Data .. 80 Alphabetical index.

5 891 ForewordVolvo Penta engines are used all over the world. They are used in all possible operating conditions. This is not acoincidence. After 100 years as an engine manufacturer the Volvo Penta name has become a symbol of reliability,technical innovation, top of the range performance and long service life. We also believe that this is what youdemand and expect of your Volvo Penta would like you to read this operator s MANUAL thoroughly and consider the advice we give on running andmaintenance. Please pay attention to the safety instructions contained in the owner of a Volvo Penta engine, we would also like to welcome you to a worldwide network of dealers andservice workshops to assist you with technical advice, service requirements and replacement parts. Please con-tact your nearest authorized Volvo Penta dealer for will find your closest dealer at our home page on the Internet - amongst otheruseful information about your Volvo Penta engine - we invite you to visit!

6 27748681 12-2011 Safety InformationRead the Operators MANUAL through very carefully before you start the engine or do any maintenance or has to do with your safety, an incorrect operation can lead to personal injury and damage to products or chapter describes how safety precaution is presented in the Operators MANUAL and on the product. It alsogives you an introduction to the basic safety rules for using and looking after the there is still something which is unclear or if you feel unsure about it, please contact your Volvo Penta dealerfor ! Check that you have received the correct operator s MANUAL before you read on. If not, please contactyour Volvo Penta dealer.!This symbol is used in the Operators MANUAL and on the product, to call your attentionto the fact that this is safety information. Always read such information very texts in the Operators MANUAL have the following order of priority: DANGER!

7 Indicates a hazardous situation which, if not avoided, will result in death or seriousinjury. WARNING!Indicates a hazardous situation which, if not avoided, could result in death or seriouspersonal injury. CAUTION!Indicates a hazardous situation which, if not avoided, could result in minor or moderatepersonal !Indicates a situation which, if not avoided, could result in property ! Used to draw your attention to important information that will facilitate thework or operation in symbol is used on our products in some cases and refers to important informationin the Operators MANUAL . Make sure that warning and information symbols on theengine are clearly visible and legible. Replace symbols which have been damaged orpainted 12-20113 Safety rules for operation and maintenanceDaily checksMake it a habit to give the engine and engine bay avisual check before starting (before the engine isstarted) and after operation (once the engine hasstopped).

8 This helps you to quickly discover whetherany leakage of fuel, coolant, oil or any other abnormalevent has happened, or is about to lockIf the instrument panel does not have a key switch,the engine room must be lockable, to prevent unau-thorized persons from starting the engine. Alterna-tively, a lockable main switch can be monoxide poisoningOnly start the engine in a well ventilated area. Whenoperated in a confined space, exhaust fumes andcrankcase gases must be surfaces and fluidsA hot engine always increases the risk for burns. Beon your guard against hot surfaces: the exhaust mani-fold, turbocharger, oil pan, charge air pipe, startingheater, hot coolant and hot lubricating oil in pipes,hoses SystemAvoid opening the coolant filling cap when the engineis hot. Steam or hot coolant can spray out and causescalding, at the same time as the pressure built up the filler cap, coolant hose etc.

9 , still has to be openedor removed when the engine is hot, undo the filler capslowly and carefully, to let the pressure out beforeremoving the filler cap completely and starting that the coolant can still be hot and cause fillingThere is always a risk of fire and explosion during fuelfilling. Smoking is forbidden, and the engine should overfill the tank. Shut the tank cap use the fuel recommended in the instructionbook. The wrong grade of fuel can cause serious mal-functions, power loss or stop the and lubrication oilsAlways protect your hands when searching for which leak under pressure can force their wayinto body tissue and cause severe injury. There is arisk of blood poisoning (septicemia).Only use the fuel recommended in the OperatorsManual. The wrong grade of fuel can cause malfunc-tions or stop the engine. In a diesel engine, it can alsocause the injection pump to seize and the engine willover-rev, entailing a strong risk of personal injury andmachinery cover the alternator if it is located beneath thefuel filters.

10 Fuel spillage can damage the change the oil, oil filter and fuel filter at thespecified engine must not be operated in environmentswhich contain explosive media since none of the elec-trical and mechanical components are close to a running engine is a safety risk. Hair,fingers, loose clothes, or dropped tools can catch onrotating components and cause severe engines are supplied without touch guards, allrotating components and hot surfaces must be pro-tected after installation in their application, if neces-sary for personal Information47748681 12-2011 Care and maintenanceKnowledgeThe Operators MANUAL contains instructions for doingthe most common service and maintenance tasks ina safe and correct manner. Read them carefullybefore starting for more major tasks is available from yourVolvo Penta do a job if you are not entirely sure about howto do it.