1 Tata LP / LPT 613 EURO-II. operator 's Service book (The contents given in this book are not binding; are subject to change without notice and are for illustration purposes only). Edition : XLI/NE/J-2007/001-500. International Business (CVBU). Mumbai, INDIA. Dear Customer, We are pleased to hand over your Tata LP/LPT 613 EURO-II Vehicle, manufactured by Tata Motors where QUALITY is the watchword and major attention is paid even to minor details at all stages of manufacture of your vehicle. PLEASE DO READ THIS book .
2 It helps you to know your vehicle better, to ensure your vehicle is ready for operation at all times and to obtain better performance at optimum operating costs. All lubricating and maintenance tasks are to be carried out at the specified Service intervals. Some of the items / accessories / features shown / given in this book may not be fitted on your vehicle, but they are applicable for other versions of vehicles. For any further assistance, please contact the nearest Tata Diesel Vehicle Dealer or Our Office at following address.
3 Tata Motors Limited International Business CVBU (Customer Support). Shah House, Shivsagar estate, Worli, Mumbai - 400 018, India. Ph No. : (009122) 6757 7239 / 7200. Fax No. : (009122) 6757 7275. E - Mail : We wish you good luck and prosperity. iii CONTENTS. 1. General About Tata LP/LPT 613 EURO-II .. 3. Environment protection .. 5. Important tips for driver .. 7. Tips for maintenance .. 10. Body building .. 11. Additional fitments .. 20. Additional provisions (electrical) .. 30. 2. Vehicle Handling Vehicle identification.
4 37. Location of aggregate numbers .. 41. Instrument panel .. 43. Switches, gauges & indicators .. 44. Driving controls .. 55. Turbocharger .. 57. Charge air 58. Clutch booster .. 59. Cab tilting .. 60. Heating .. 65. Driver seat & seat belt .. 66. v 3. Driving Starting the engine .. 71. Driving .. 72. Stopping the engine .. 75. Special operating conditions .. 76. Fuel economy .. 78. Do it yourself .. 79. 4. Maintenance procedure Air intake system .. 83. Fuel system .. 85. Lubrication system .. 87. Cooling system.
5 89. Clutch .. 92. Gearbox .. 94. Propeller shaft .. 95. Front axle & rear axle .. 96. Power steering .. 97. Brake system .. 101. Springs .. 114. Centre flap .. 115. Tilt cab .. 116. Wheels and 117. 121. Preservative treatment .. 128. Care and cleaning .. 131. vi 5. Technical information Technical specifications .. 135. Aggregate filling capacities .. 140. Lubrication points .. 141. Tightening torques .. 143. 6. Fuel, lubricants and coolants Fuel .. 149. Lubricants .. 150. Coolant .. 152. 7. Service recommendations Special instructions.
6 155. PDI .. 156. Service schedule .. 159. Record of services performed .. 168. Record of repairs performed .. 170. vii 1. GENERAL. About Tata LP/LPT 613 EURO-II ..3. Environment protection ..5. Important tips for driver ..7. Tips for maintenance .. 10. Body building .. 11. Additional fitments .. 20. Additional provisions (electrical) .. 30. 1. About TATA LP/LPT 613 EURO-II General TATA LP/LPT 613 EURO-II full reliability and ease of forward control chassis in truck & bus maintenance. versions are available with following Short wheel base and narrow width options : gives them high maneuverability, meter wheel base for truck ideal for all applications.
7 & bus. TATA 697 TCIC direct injection Tilt cabin chassis with / with out engines are fitted with dry type load body for trucks. cylinder liners for long life and easy overhaul. Cowl chassis with windshield glass / cowl chassis with front Vehicles meeting Euro II norms are end structure only for bus. fitted with rotary type fuel injection pump, turbocharger, air after cooler, LHD versions. high capacity dry type air filter, etc. Engines conforming to Euro II. A radiator auxiliary tank is provided norms with matching power for convenient coolant filling.
8 Train. Good visibility, hydraulic power Various colour combinations for steering, 5 speed synchromesh gear cabin/ load body in truck version. box with remote shift arrangement, With / with out power take off hydraulically actuated clutch, self and provision for power take off cancellation turn signals lever, tinted in truck. wind shield glass, etc. enhance Fuel tank capacity 120 litres. driving comfort. Diagonal ply / radial ply tyres for S Cam full air brake system with both truck & bus versions. air dryer, nylon brake pipes and load Optional fitments include conscious relief valve in rear brake circuit makes driving more safe.
9 Engine cold start device Service brakes are supplemented by Cab heating engine exhaust brake, coupled with Service brake operation. This Driver seat belt warning device enhances life of brake linings, brake Front fog lamps drums & tyres. Rear under run protection Provision for ABS brakes. device/ side under run An exhaust brake isolator switch protection device for trucks. has been provided on instrument These incorporate well proven panel. Exhaust brake can be made features of TATA vehicles to give inoperative whenever required by economic life cycle cost, high means of this switch.
10 3. About TATA LP/LPT 613 General Steering is provided with steering lock cum ignition switch as a safety and security of the vehicle. Engine is started and stopped by means of this switch. Battery cut off switch in bus version provides additional safety for electrical system. Wide centre flap at front enables easy access to points of daily maintenance. Tilt cabin with torsion bar assistance on truck version enable effortless operation of cabin tilting / lowering. It also provides ample space to reach engine / power train for inspection /.