Oval-Loc - btmcorp.com

1 ID# - 735501 ABClinch Tooling CatalogCombining rotation resistance with leak-proof characteristics> PUNCH TOOLING> INSTALLATION HARDWARE & COMPONENTS> DIE TOOLING> DIE MOUNTING INFORMATIONL earn more about this Clinching Solution online! COMPANY, LLC. 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 was created from the vision of combining all of the advantages of our popular Tog-L-Loc round clinch joint with the rotation resistance of our Lance-N-Loc sheet metal joining system. The Oval-Loc process features the leak-proof and long tool life characteristics of a traditional Tog-L-Loc joint, but also provides improved reserves the right to make changes to its literature without any prior notice.

2 Go to for latest version. JOINTIS ATog-L-Loc and V-Loc clinch joints are the most widely used. These round clinch joints have very good strength across a broad spectrum of material combinations, are aesthetically pleasing and at low cost. V-Loc performs especially well when joining combinations of aluminum. BTM s round clinch joints are an economical solution to fastening sheet metal parts. However, round joints, while most popular, have the ability to rotate when used singularly, so BTM also offers Geo-Clinch s Geo-Clinch joints resist rotation, and also have the added benefit of increasing the rigidity of a sheet metal assembly. Geo-Clinch joints set the combined geometry of two separate parts in an assembly as required by GD&T.

3 This makes Geo-Clinch joints ideal for use in Geo-Set applications. JOINTSI deal for joining:Mild SteelAluminumMild SteelHarder MetalsLeak-ProofYesYesYesNoSingle Joint Rotation Resistance?No*No*YesYes JOINTSTwo Round Joints(Tog-L-Loc )One( Oval-Loc ) JointROUND JOINTSROUND JOINTSLEARN MORE !Catalog ID# - TOOLINGCATALOG >STANDARD CLINCHING SOLUTIONS 3 BTM COMPANY, LLC. 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 you can assemble your sheet metal parts with even less cost using our innovative Oval-Loc clinch tools which deliver the following advantages:Contact our Application Engineering department for more information about using BTM products for reducing the cost of spot welded sheet metal assemblies. Parts with limited overlap area and requiring a non-rotating connection can be joined using a single Oval-Loc punch and die Oval-Loc offers tool life similar to Tog-L-Loc, is also leakproof, and keeps coatings intact.

4 The non-round shape creates non- rotating rigidity and high strength with only one makes Oval-Loc ideal for setting the orientation geometry or Geo-Clinching assembled parts can be inexpensively tacked together to significantly reduce the cost of tooling for spot welding sheet metal assemblies by reducing the amount of clamps and gaging required during ongoing welding AN JOINT IS MADEA typical Oval-Loc joint may be created in a as little as one second. The process is very similar to Tog-L-Loc :Step 1: ClampStep 2: DrawStep 3: LockStep 1: ClampsThe stripper clamps the materials to be 2: DrawsThe punch draws the material into the 3: LocksAs the material flows into the die, the sides of the die expand, allowing the material to flow into an LEARN MORE ABOUT Oval-Loc VISIT OUR ID# - TOOLINGCATALOG > Punch SideMaterial (T1)Die Side Material (T2)Button Dimension (BD)ReferenceAnvil Depth(AD) Oval-Loc SteppedShort Insert (SSI) DieJoint Size(3x6 or 4x8)Stripper TipPunch HolderAssemblyOval-Loc PunchCap Thickness (CT)Primary MetricBall Lock Retention (for quick and repeatable orientation and release)Punch Holder AssembliesShank Punch HolderDie Set Punch HolderADAnvil Depth is the distance from the lowest point of the anvil to the top of the die COMPANY, LLC.

5 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 NOTEIt is the customer and/or user s responsibility to provide proper safety controls and/or guarding when a pinch point is ID# - TOOLINGCATALOG > BALL LOCK PUNCHES TLO-3x6 .. 6 TLO-4x8 .. 6 BALL LOCK PUNCH HOLDER ASSEMBLIES SS20 Shank Punch Holder [Metric] .. 7SS20 Die Set Punch Holder .. 8SS25 Die Set Punch Holder .. 9SS25 Shank Punch Holder [Metric] .. 10940 SERIES STEPPED SHORT INSERT (SSI) DIES3x6 .. 114x8 .. 11 INSTALLATION HARDWARE Ball Lock Release Tool .. 12 Spanner Wrenches .. 13 USING 940 DIESM ounting Information .. 14 TABLE OF CONTENTS5 BTM COMPANY, LLC. 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 BTM for testing and optimization of your application.

6 Upon completion of testing, you will receive a Sample Process Sheet which includes tooling and clinch parameters as well as Shear and Peel strength for the material combination as Tooling : 940 SeriesAnti-Rotational and SealedOval-Loc Sizing GuideMax BD (Width) single layer thickness .4mmIf material is not of equal thickness, it is preferred to have thick material on Punch Side, not to exceed 3 Die Side material is thicker, a ratio of not less than 1:2 is SizeTotal Material Thickness (mm) :\BTM Product Info\TLO_Oval-Loc\ Oval-Loc Sizing 12014-10-30 Minimum Single Layer Thickness material is not of equal thickness, it is preferred to have thick material on Punch Side, not to exceed 3 :1 .When Die Side material is thicker, a ratio of not less than 1 :2 is GUIDEC atalog ID# - TOOLINGCATALOG > TLO-3X6 TLO-4X8 LengthBTM Number100mmPD275201G6 BTM COMPANY, LLC.

7 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 Number100mmPD267801 GLight Duty Ball SeatLength10g5 Light Duty Ball SeatLength10g5 Catalog ID# - TOOLINGCATALOG >STANDARD PUNCHES 20g5 Light DutyBall Seat7 BTM COMPANY, LLC. 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 LengthABBTM Number10014739PD281000G234561 Catalog ID# - TOOLINGCATALOG >SS20 SHANK PUNCH HOLDER [METRIC] (1) Punch Holder (1) Stripper Spring (1) Stripper Can (1) Ball & Retaining Spring (1) Oval-Loc 3x6 Punch (1) Stripper Tip123456 ASSEMBLY INCLUDES:136 2X 6mmDowels ProvidedAnd Orientation 6F7(3) Mounting(3) PlacesFor Location8 BTM COMPANY, LLC. 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 LengthABBTM Number10010639PD275200G23478156 Catalog ID# - TOOLINGCATALOG >SS20 DIE SET PUNCH HOLDER (1) Punch Holder (1) Stripper Spring (1) Stripper Can (1) Ball & Retaining Spring (1) Oval-Loc 3x6 Punch (1) Stripper Tip (2) Dowel Pins (3) Mounting ScrewsASSEMBLY INCLUDES:1234567813687 6mmDowels ProvidedAnd OrientationFor Mounting(3) (3) COMPANY, LLC.

8 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 LengthABBTM Number10010630PD287700 ETLO-4X8 Catalog ID# - TOOLINGCATALOG >SS25 DIE SET PUNCH HOLDER (1) Punch Holder (1) Stripper Spring (1) Stripper Can (1) Ball & Retaining Spring (1) Oval-Loc 4x8 Punch (1) Stripper Tip (2) Dowel Pins (3) Mounting Screws123456 ASSEMBLY INCLUDES:7813687 BA20g5 Light DutyBall 10 BTM COMPANY, LLC. 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 LengthABBTM Number10014730PD283700E234561 Catalog ID# - TOOLINGCATALOG >SS25 SHANK PUNCH HOLDER [METRIC] (1) Punch Holder (1) Stripper Spring (1) Stripper Can (1) Ball & Retaining Spring (1) Oval-Loc 4x8 Punch (1) Stripper Tip123456 ASSEMBLY INCLUDES:136 11 BTM COMPANY, LLC.

9 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 DepthBTM DepthBTM SHORT INSERT (SSI) DIETLO-4X8 STEPPED SHORT INSERT (SSI) DIE14g7 (AD) Deep 2mm ROLL 18g7 (AD) Deep2mm Roll PinCatalog ID# - TOOLINGCATALOG > 12 BTM COMPANY, LLC. 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 Ball Lock Release Tool is used to release a ball from a ball seat. This tool may be used for both the punch holder assembly, and the Number044514 USING A BALL LOCK RELEASE TOOL TO UNINSTALL A PUNCH HOLDERUSING A BALL LOCK RELEASE TOOL TO UNINSTALL A PUNCHHOW TO USE A BALL LOCK RELEASE TOOLS imply push the end of the tool onto the ball to release it from the ball IT IN ACTION! ID# - TOOLINGCATALOG >BALL LOCK RELEASE TOOL 13 BTM COMPANY, LLC.

10 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 Number048749 HOW TO USE THE SPANNER WRENCHESUse the Stripper Can Wrench to tighten/loosen the stripper can, and the Stripper Tip Wrench to adjust CAN WRENCHThis tool is used to tighten/loosen the stripper can to/from the punch TIP WRENCHThis tool is used to control stripper tip orientation at set-up and tool Number053648 SEE THEM IN ACTION! ID# - TOOLINGCATALOG >SPANNER WRENCHES Tooling SizeABCDR3x6 DIAMETER( )STEPHEIGHTBDRILL & C'BOREFOR "C" AD + OF PIN MUST BE CONTROLLED TO MAINTAIN RADIAL ORIENTATION BETWEENOVAL-LOC PUNCH AND SIZE IS PREFERRED FOR ALL 2mm ROLL PINS60 x 45 COMPANY, LLC. 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 940 Series Die Retention The location tolerance to the centerline of the die hole should be the 940 die has a built in blade shield, the top of the die should not be flush with the detail it s mounted in.