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P.T.S Conveyor Idlers cc is committed to benefiting their

Conveyor Idlers cc is committed to benefiting their valued clients through:- An unwavering commitment to supply a quality product and value added Technical expertise and advisory Reliability and consistency of Product development - Customised solutions and demand planning - Excellent Customer Service QUALITY POLICYIT IS THE POLICY AND OBJECTIVE OF PTS Conveyor Idlers ccTO MAINTAIN AN EFFECTIVE QUALITY MANAGEMENTSYSTEM BASED ON SABS ISO POLICY OF PTS Conveyor Idlers ccIS TO PROVIDE their CUSTOMERS WITH PRODUCTS CONFIRMINGTO THE REQUIRED QUALITY, AND MAINTAIN BEST DELIVERY,SERVICE TO MEET their SPECIFICATION MANAGEMENTS PHILOSOPHY IS THAT QUALITYIS OF THE UTMOST IMPORTANCE AND THUS, I.

P.T.S Conveyor Idlers cc is committed to benefiting their valued clients through: - An unwavering commitment to supply a quality product and value added service.

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Transcription of P.T.S Conveyor Idlers cc is committed to benefiting their

1 Conveyor Idlers cc is committed to benefiting their valued clients through:- An unwavering commitment to supply a quality product and value added Technical expertise and advisory Reliability and consistency of Product development - Customised solutions and demand planning - Excellent Customer Service QUALITY POLICYIT IS THE POLICY AND OBJECTIVE OF PTS Conveyor Idlers ccTO MAINTAIN AN EFFECTIVE QUALITY MANAGEMENTSYSTEM BASED ON SABS ISO POLICY OF PTS Conveyor Idlers ccIS TO PROVIDE their CUSTOMERS WITH PRODUCTS CONFIRMINGTO THE REQUIRED QUALITY, AND MAINTAIN BEST DELIVERY,SERVICE TO MEET their SPECIFICATION MANAGEMENTS PHILOSOPHY IS THAT QUALITYIS OF THE UTMOST IMPORTANCE AND THUS, I.

2 ANDALL EMPLOYEES ARE HEREBY committed TOPRODUCING QUALITY PRODUCTS, AND TO OPERATEIN ACCORDANCE WITH THE Conveyor Idlers ccQUALITY MANAGEMENT SYSTEM AS DEFINED IN THEQUALITY POLICY AND QUALITY PROCEDURES Conveyor Idlers Craig rd, Anderbolt, Boksburg l . 011 894 6767 | Fax. 011 894 6738We b s i t e . Member Brian Lindsay Te l . 083 298 7668 Managing Member Gys vd WesthuizenTe l . 083 280 4647E-mail. Manager Marinda vd Westhuizen Te l . 083 564 6602E-mail. Manager Steven JordaanTe l . 083 408 0645E-mail. of these Drawings is the property of Conveyor Idlers cc. Making a copy of them or making the products or parts shown in them for any purpose other than for which they have come into your legitimate possession or without the express written permission of Conveyor Idlers cc.

3 Will constitute infringements of the Copyright Law and shall lead to BELT TROUBLE SHOOTING 02 - 03 STANDARD ROLLER DIAGRAM 04 TUBULAR :3 ROLL TUBULAR TROUGH 127 X SERIES 25 053 ROLL TUBULAR IMPACT IDLER 152 X SERIES 25 062 ROLL TUBULAR VEE RETURN 127 X SERIES 25 07 ANGULAR3 ROLL ANGULAR TROUGH 127 X SERIES 25 083 ROLL ANGULAR IMPACT IDLER 152 X SERIES 25 092 ROLL ANGULAR VEE RETURN 127 X SERIES 25 10 RETURN ROLLERS : CARRY ROLLER 127 X SERIES 25 11 FLAT RETURN ROLLER 127 X SERIES 25 12 TUBULAR UNDERGROUND STRUCTURES : 3 ROLL ADJUSTABLE STRUCTURE 13 UNDERGROUND RETURN ROLLER 127 X SERIES 25 143 ROLL TUBULAR FRAME 127 X SERIES 25 15 Copyright of these Drawings is the property of Conveyor Idlers cc.

4 Making a copy of them or making the products or parts shown in them for any purpose other than for which they have come into your legitimate possession or without the express written permission of Conveyor Idlers cc. will constitute infringements of the Copyright Law and shall lead to BOWED Avoid telescopic belt rolls or storing them in damp locations. *A new belt should straightenBELT IMPROPERLY SPLICED OR WRONG FASTERNERS - Use correct fasteners. Retighten after running for a short while. If improperly spliced, remove belt splice and make new splice. *Set up regular inspection SPEED TO FAST Reduce belt speedBELT STRIANED ON ONE SIDE Allow time for new belt to break in.

5 If belt does not break in properly or is not new, remove strained section and splice in a new STRIP MISSING OR INADUQUATE When is lost, install belt with proper breaker TO HEAVY Recalculate weight require and adjust counterweight accordingly. * Reduce take-up tension to point of slip, then tighten TO LIGHT Recalculate weight required and adjust counterweight or screw take-up BY:ABRASIVES, ACID, CHEMICALS, HEAT, MILDEW, OIL Use belt designed for specific conditionsDIFFERENTIAL SPEED WRONG ON DUAL PULLEYS -Make necessary adjustment.* DRIVE UNERBELTED Recalculate maximum belt tensions and select correct belt. If line is over-extended, consider using two-flight system with transfer point.

6 If carcass is not rigit enough for load, install belt with proper flexibility when service is lost. EDGE WORN OR BROKEN Repair belt edge. Remove badly worn ot out-of-square section and splice in a new IMPACT OF MATERIAL ON BELT OR FASTE Use correctly designed chutes and baffles. Make vulcanized splices. Install loading Idlers . Where material is trapped under skirts, adjust skirt boards to minimum clearance or install cushioning Idlers to hold belt against TENSION Recalculate and adjust tension. Use vulcanized splice within recommended Idlers Free Idlers . Lubricate. ImproveIDLERS OR PULLEYS OUT OF SQUARE WITH CENTRE LINE OF Conveyor Realign, Install limitIDLERS IMPROPERLY PLACED Relocate idler or insert additional Idlers spaced to support LOADING, SPILLAGE Feed should be direction of belt travel and at belt speed, centered on skirt STORAGE OR HANDLING Refer to belting suppliers for storage and handling TRACTION BETWEEN BELT &PULLEY Increase wrap with snap pulleys.

7 Lag drive pulley. In wet conditions, use grooved lagging. Installcorrect cleaning devices for safety. See item 7 on the next BETWEEN BELT AND PULLEY Use Skirt boards properly. Remove accumulation. Improve BUILD UP Remove accumulation. Install cleaning devices, scrapers, and V decking. Improve LAGGING WORN Replace worn pulley lagging. Use grooved lagging for wet conditions. Tighten loose and protruding TO SMALL Use larger diameter pulleysRADUIS OF CONVEX VERTICAL CURVE TOO SMALL Increase radius by vertical realignment of Idlers to prevent excessive edge LOADING VELOCITY TOO HIGH OR TOO LOW Adjust chutes or correct belt speed. Consider use of loading LOADING Load in direction of belt travel, In center of IMPROPERLY PLACED Install skirt boards so that they do not rub against )2.

8 3.)4.)5.)6.)7.)8.)9.)10.)11.)12.)13.)14. )15.)16.)17.)18.)19.)20.)21.)22.)23.)24. )25.)26.)27.) Conveyor Idlers ccTel. 011 894 6767 Fax. 011 894 Craig road Boksburg North1508


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