P1-6 SAFETY SECTION - John Day

1 Metric Drivelines &ComponentsConstant Velocity Drivelines & ComponentsSprockets, Hubs & PulleysClutchesWEASLERWEAS LERAFTERMARKET PRODUCT GUIDEN orth American Drivelines & ComponentsThe eight-digit numbering system used in this Product Guide identifies Weasler Engineering products, is a Weasler Engineering, Inc. trademark,and may not be used for other purposes without the express consent of Weasler Engineering, Inc. Weasler and the Weasler logo are also trademarks of Weasler Engineering, Transparency Identification System ( ) for Domestic, Metric and 44/55 Series driveline components are copyrighted and may not becopied without the express consent of Weasler Engineering, IINDEXSAFETY SECTION ..1 Warning & SAFETY Decals ..2 Easy Lock Guard System ..3 Greasing Recommendations ..4 Driveline Length Adjustment ..6 QUICK REFERENCE SECTION .

2 7 Cross & bearing Kit Interchange ..8 Shafting & Tubing ..11 Universal Joint Replacement ..12 Easy Lock Guarding System ..1380 Constant Velocity Driveline Replacement Chart ..161000 Series Cross Reference ..17 Locking Device & Locking Device Repair Kit ..18 General Unit Conversion ..19 DRIVELINE REPLACEMENT APPLICATIONS SECTION .. 21 NORTH AMERICAN DRIVELINE & COMPONENT SECTION .. 41 Part Number Identification ..42 North American Transparency Identification System ..436 Series ..4412 Series ..4914 Series ..5335 Series ..5844 Series ..6355 Series ..68W Series ..72O675 Series ..741000 Series ..75 Miscellaneous ..782600 Series ..79 Shafting & Tubing ..81 Shock Absorbing Flexible Coupling Disc ..81 Nylon bearing Repair Kit ..82 Locking Device & Locking Device Repair Kit ..83 METRIC DRIVELINE & COMPONENT SECTION .

3 85 Metric Transparency Identification System ..86 Part Number Identification ..871 Series - Bondioli & Pavesi ..882 Series - Bondioli & Pavesi ..913 Series - Bondioli & Pavesi ..944 Series - Bondioli & Pavesi ..975 Series - Bondioli & Pavesi .. 1006 Series - Bondioli & Pavesi .. 1037N Series - Bondioli & Pavesi .. 1068 Series - Bondioli & Pavesi .. 1099 Series - Bondioli & Pavesi .. 1122100/100 Series - Walterscheid .. 1152200/200 Series - Walterscheid .. 117I Series - Walterscheid .. 1192300/210 Series - Walterscheid .. 121220/720 Series - Walterscheid .. 1242400 Series - Walterscheid .. 1262500 Series - Walterscheid .. 1292600 Series - Walterscheid .. 132II Series - Walterscheid .. 134 Shafting & Tubing .. 135 Metric Replacement Driveline .. Repair Kit .. 139 Weasler IINDEXCONSTANT VELOCITY DRIVELINES AND COMPONENTS SECTION .

4 14180 Constant Velocity Driveline - Features and Benefits .. 142 North American SECTION .. 14550 Constant Velocity Driveline .. 157 Metric SECTION .. 159 Applications .. 16780 CV s for Flex-Wing Cutters .. 16980 CV Round Baler Drivelines .. 170 CLUTCH SECTION .. 171 TorqMaster Part Number Identification .. 172 TorqMaster Features and Benefits .. 173 TorqMaster Assembly Instructions .. 174 Clutch Pak Selection Guide .. 175 North American Clutch Components .. 177 Metric Clutch Components .. 180 Replacement Clutch Applications - Features and Benefits .. 185 SPROCKETS, HUBS, & PULLEYS SECTION .. 187 Welding Instructions .. 188 Sprocket & Hub Part Number System .. 188 Sprockets .. 189 Hubs .. 193 Pulleys .. 195 JAW COUPLING SECTION .. 197 Jaw Coupling Part Numbers .. 198 MERCHANDISERS SECTION .

5 199E-Kit Display .. 200 North American & Metric Rack Displays .. 201 North American Drivelines .. 20244/55 Display .. 203 Metric Display .. 204 Sprockets, Hub, & Pulley Display .. 205 SAFETYSECTION1 AFTERMARKETPRODUCT GUIDESAFETYSAFETYSECTION2 SAFETY SECTIONWARNING! Be certain to disengage PTO shaft and to turn off the tractor before making any operational maintenance inspections or repairs. Keep clear of the machine until all parts have stopped moving. NEVER operate an implement with driveline guards missing or in a damaged condition. Guards must rotate freely on the DECALSSAFETY MANUAL - The Agricultural Driveline ManufacturersAssociation(ADMA) has printed a SafetyManual for owners and operators ofagricultural machinery. Copies can beordered from NO.: 56-15123 ALL CLUTCHES MUST BE USEDON THE IMPLEMENT END ONLYY ellow decal is provided on clutch.

6 IMPORTANT CHECK THATGUARD MISSING DECALONSTEEL TUBE UNDER INNER GUARD ANDROTATING DRIVELINE DECALON OUTERGUARD ARE FIRMLY AFFIXED, UNDAMAGEDAND READABLE- IF NOT, REPLACE. GUARDS MUST ROTATE FREELY ON YOKESPART NO.: 13-10022 PART NO.: 13-10021 FOR USE ONIMPLEMENT ENDONLYSAFETYSECTION3 EASY LOCK GUARD SYSTEMC lean and grease bearing racewaybefore the nylon bearing is placed inthe groove. Grease any remainingnylon bearings in the nylon bearing until it engagesinto the Easy Lockclip into nylon bearing and guard arenow secure. GUARDS MUST ROTATEFREELY ON guard half over driveline andinsert nylon bearing tabs into theopenings in the FOR REMOVAL AND INSTALLATION OF EASY LOCK GUARDS5TO REMOVE GUARD - Use screwdriver to release Easy Lock clip. Turn thenylon bearings to disengage from the guard and remove GREASING RECOMMENDATIONSLUBRICATE ALL FITTINGS WITH A GOOD QUALITY LITHIUM SOAP COMPATIBLE GREASE MEETING THE #2 SPECIFICATIONS AND CONTAININGNO MORE THAN 1% MOLYBDENUM GREASE MEETING THE #2 SPECIFICATIONS AND CONTAINING 3% MOLYBDENUM DISULFIDE MAY BE SUBSTITUTED IN THE TELESCOPING MEMBERS GUARD BUSHINGS SHOULD BE LUBRICATED UPON REPLACEMENT*CONSTANT ANGLE APPLICATIONS MAY REQUIRE A LUBE INTERVAL OF 4 HOURSCAUTION!

7 ! REPLACEMENT PARTS ARE NOT LUBRICATEDREPLACEMENT PARTS MUST BE LUBRICATED AT TIME OF ASSEMBLY AND DURING USE PER THE LUBE RECOMMENDATIONSSTANDARDEXTENDED LUBELEVERLOCATIONINTERVALINTERVALACTION PUMPSCROSS & BEARINGS *8 TELESCOPING MEMBERS 8 CV BALL & SOCKET *8 CV CENTER HOUSING24 NON-ROTATING GUARD BUSHINGS (1000 RPM MAX.)8 CROSS & BEARINGS(80 CV)CROSS & CENTER HOUSING4 BLACK SEALS VISIBLE ON STANDARD CROSS& BEARINGS4 BLACK SEALS VISIBLE ON STANDARD CROSS& BALL & SOCKETTELESCOPING MEMBERSGUARD BUSHINGSCROSS & BEARINGSCROSS& BEARINGSTELESCOPING MEMBERSLUBRICATE ALL FITTINGS WITH A GOOD QUALITY LITHIUM SOAP COMPATIBLE GREASE MEETING THE #2 SPECIFICATIONS AND CONTAININGNO MORE THAN 1% MOLYBDENUM GREASE MEETING THE #2 SPECIFICATIONS AND CONTAINING 3% MOLYBDENUM DISULFIDE MAY BE SUBSTITUTED IN THE TELESCOPING MEMBERS GUARD BUSHINGS SHOULD BE LUBRICATED UPON REPLACEMENT*CONSTANT ANGLE APPLICATIONS MAY REQUIRE A LUBE INTERVAL OF 4 HOURSCAUTION!

8 ! REPLACEMENT PARTS ARE NOT LUBRICATEDREPLACEMENT PARTS MUST BE LUBRICATED AT TIME OF ASSEMBLY AND DURING USE PER THE LUBE RECOMMENDATIONS4 BLACK SEALS VISIBLE ON STANDARD CROSS& BEARINGS4 BLACK SEALS VISIBLE ON STANDARD CROSS& BEARINGSSTANDARDEXTENDED LUBELEVERLOCATIONINTERVALINTERVALACTION PUMPSCROSS & BEARINGS *8 TELESCOPING MEMBERS 8 & NON-ROTATING GUARD BUSHINGS (1000 RPM MAX.)8 Be certain to follow greasing instructions as identified below:SAFETYSECTIONTELESCOPING DRIVELINESGUARD BUSHINGS80 CONSTANT VELOCITY DRIVELINESSAFETYSECTION5 GREASING RECOMMENDATIONS FOR CROSS & bearing KITSGREASING RECOMMENDATIONSSTANDARDCROSS& BEARINGKITS(R-KITS) = 8 HOURSEXTENDEDLUBRICATIONCROSS& BEARINGKITS(E-KITS) = 50 - 250 HOURSGUARD BUSHINGSCROSS & BEARINGSCROSS & BALL & SOCKETTELESCOPING MEMBERS4 BLACK SEALS VISIBLE ON STANDARD CROSS& BEARINGS4 BLACK SEALS VISIBLE ON STANDARD CROSS& BEARINGSLUBRICATE ALL FITTINGS WITH A GOOD QUALITY LITHIUM SOAP COMPATIBLE GREASE MEETING THE #2 SPECIFICATIONS AND CONTAININGNO MORE THAN 1% MOLYBDENUM GREASE MEETING THE #2 SPECIFICATIONS AND CONTAINING 3% MOLYBDENUM DISULFIDE MAY BE SUBSTITUTED IN THE TELESCOPING MEMBERS GUARD BUSHINGS SHOULD BE LUBRICATED UPON REPLACEMENT*CONSTANT ANGLE APPLICATIONS MAY REQUIRE A LUBE INTERVAL OF 4 HOURSCAUTION!

9 ! REPLACEMENT PARTS ARE NOT LUBRICATEDREPLACEMENT PARTS MUST BE LUBRICATED AT TIME OF ASSEMBLY AND DURING USE PER THE LUBE RECOMMENDATIONS(50 CV) STANDARDEXTENDED LUBELEVERLOCATIONINTERVALINTERVALACTION PUMPSCROSS & BEARINGS *8 TELESCOPING MEMBERS 8 CV BALL & SOCKET *8 & NON-ROTATING GUARD BUSHINGS (1000 RPM MAX.)8 50 CONSTANT VELOCITY DRIVELINESSAFETYSECTION6 DRIVELINE LENGTH ADJUSTMENTR ound off all sharpedges and sliding guard halves. Both profiletubes should extend 40-mm ( ") beyondthe end of the guard tubes. Reassemble driveline halves together making sure they slide (telescope) easilyand ensure guards rotate freely on DrivelineExisting Driveline3 Remove guard from driveline. Separate drivelinehalves. Shorten guard halves (Pic. 1) and profiletube halves (Pic. 2) same as existing drivelinehalves or see example :If overall replacement driveline length dimension is 48" (See A), and your existing overall driveline length dimension is 42" (See B), the amount to shorten EACH driveline half would be 6".

10 Your driveline is now ready to reassemble and " (A)42" (B)7 QUICK REFERENCESECTIONQUICK REFERENCEAFTERMARKETPRODUCT GUIDE8 QUICK REFERENCESECTIONNORTH AMERICAN ChainbeltG&GNeapcoRockwellSpicerCross & BrgU-JointU-JointU-JointU-JointU-JointU- JointU-JointU-JointKit Stock #SeriesSeriesSeriesSeriesSeriesSeriesSer iesSeries200-01001FR200-03003DR200-06006 L6W/6RW6N 6NL600L6N 6R200-06750675200-0700W200-10001000200-1 2001212RW12NR12N12N1200L12N114012RR31N/1 20200-14001414R/GN14NR14N/14014N2000L14N 124014NW200-18751800200-260026001480200- 35003535RW/35R35NR35N/35035N220035N1340D N/35NW200-44004444R44N44044R44R44R144020 0-550055L55/55NW 55N 55N 55 RMETRIC COMPONENTSC ross & BearingCross & BearingInterchanges withInterchanges withR-Kit Stock #E-KIT Stock & Pavesi SeriesWalterscheid Series200-6154201-61541N/A200-6580201-65 805N/A200-6794201-67947NN/A200-6806201-6 8068N/A200-6908201-69089N/A200-7004201-7 004N/A2600200-7155201-7155N/A2100200-767 6201-7676N/A2400200-7890N/AIIN/A200-7989 201-7989N/A2500200-8261201-826122200200- 8370201-83703I200-8474201-847442300200-8 692201-86926220200-8706201-87067 (Old Series)230200-7276201-7276N/A2280200-749 1201-7491N/A2380200-7694201-7694N/A24802 00-7906201-7906N/A2580 CROSS REFERENCE CHART9 QUICK REFERENCESECTIONQUICK REFERENCE for Cross & bearing KitsSnap Ring located inthe bushing (Internal)Snap Ring located inthe yoke (External)ABC - bearing DiameterD - Cap to Cap LengthDC(R) KIT(E) KIT(R) KIT(E) KIT(C)(D)WEASLER(R)WEASLER(E)RATEDH/PRAT EDH/PRATEDH/PRATEDH/PBEARINGCAP @ 540 RPM@ 540 RPM@1000 RPM@1000 1 FRN/AN/AN/AN/A7/8" (.)