PARTNER / BERLINGO 4x4 Mechanical assembly …

1 PARTNER / BERLINGO 4x4 Restyled versions SERIE II (From transformation number: 3301000 (June 2004) Mechanical assembly 1963H 24/08/09 MECANICAL assembly PARTNER / BERLINGO SPARE PARTS CATALOGUE TABLE OF CONTENTS Mechanical assembly 2 Front transmission 8 Body / chassis / inside PARTNER / BERLINGO 4x4 24/08/09 Front lateral transmission Limited slip version DW8 All types versions DW10 / DV6 05/12/06 Front sub-frame 15/04/08 Identification 08/02/06 Bumpers 15/04/08 Lower front guard 16/10/07 0 Engine / Exhaust Fuel tank 16/06/06 Exhaust DW10 24/08/09 3 Rear transmission Instrument panel 15/04/08 Exhaust DW8 24/08/09 Rear axle 15/04/08 Rear skirt 11/08/06 Exhaust DV6 24/08/09 Pack brousse 24/08/09 Exhaust DV6 15/04/08 Rear diff. Locking control 1st mount 15/04/08 Engine support DW8 08/02/06 Rear diff. Locking control 2nd mount 24/08/09 9 Other Engine support DW10 08/02/06 Rear diff.)

2 Locking control 3rd mount 08/12/06 Spare wheel bracket type LCV 15/04/08 Engine mount DV6 08/02/06 Rear lateral transmission 15/04/08 Spare wheel bracket type LCV 08/02/06 Lower engine mount DV6 15/04/08 4 Longitudinal transmission Spare wheel bracket type PV 24/08/09 Gearbox mount 15/04/08 Longitudinal transmission 24/08/09 Spare wheel bracket type PV 08/02/06 Engine accessories DW8 / DW10 08/02/06 Longitudinal transmission 25 24/08/09 Tow bar / tow hitch 15/04/08 Engine accessories DV6 no reduction gear 15/04/08 Longitudinal transmission 22 24/08/09 Monograms 08/02/06 Engine accessories DV6 reduction gear 24/08/09 Viscous-coupling 15/04/08 Weight plates 08/02/06 Engine accessories DV6 reduction gear 15/04/08 5. Front suspensions / steering Wheels 15/04/08 Suspensions 15/04/08 Rear drive axle locking without ABS 1st mount 24/08/09 1 Gear box / transfer box Steering 15/04/08 Rear drive axle locking without ABS 2nd mount 24/08/09 Transfer box transfer of movement 15/04/08 Rear drive axle locking with ABS 1st mount 24/08/09 Transfer box DW8 / DW10 15/04/08 6 Rear axle Rear drive axle locking with ABS 2nd mount 24/08/09 Front differential 24/08/09 Rear suspension 1st mount 1/2 15/04/08 Webasto Exhaust 15/04/08 Gearbox control DW8 24/08/09 Rear suspension 1st mount 2/2 15/04/08 Gearbox control DW10 1st mount 15/04/08 Rear suspension 2nd mount 1/2 15/04/08 Gearbox control DW10/DV6 2nd mount 15/04/08 Rear suspension 2nd mount 2/2 15/04/08 Gearbox DW8 24/08/09 Rear arm without ABS 15/04/08 Gearbox DW10 1st mount 15/04/08 Rear arm with ABS 15/04/08 Gearbox DW10 2nd mount

3 24/08/09 Bottoming stop mount 08/02/06 Gearbox DV6 24/08/09 Restriction crawler gear engagement DV6 15/04/08 7 Braking system Restriction crawler gear engagement DW8 15/04/08 Rear braking system without ABS 15/04/08 Restriction crawler gear engagement DW10 15/04/08 Rear braking system with ABS 15/04/08 Front braking system 08/02/06 PARTNER / BERLINGO 4x4 Restyled versions SERIE II Identification 08/02/06 LOCATION OF THE TRANSFORMATION IDENTIFICATION PLATE PARTNER / BERLINGO 4x4 passenger vehicles (PV) do not have the transformation number mentioned on the manufacturer s identification plate and therefore, are not identifiable for spare parts. Example: Label located in the engine compartment next to the manufacturer s identification plates. Automobiles DANGEL N TRANSFORMATION 3301250 PARTNER / BERLINGO 4x4 Restyled versions series II (From June 2004) Exhaust DW10 (HDI) Engine 24/08/09 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Manufacturer s part 0641 Manufacturer s part Manufacturer s part Manufacturer s part Modified catalytic converter (cut at 837 mm) Flat washer Collar 54 Intermediary pipe Silencer mounting Nut HM10 x Contact washer 10 Silencer mounting spacer (for version without tow bar) Silencer mounting spacer Screw HM10 x Lg = 80 Collar Rear silencer Rubber hanger Heat shield under fuel tank (up to n 3302533) Fibre heat shield sleeve under tank (from n 3302534) Cable clip Intermediate connection lug Rubber hanger 1 4 1 1 1 4 8 2 4 4 1 1 2 1 1 1 1 1 PARTNER / BERLINGO 4x4 Restyled versions series II (From June 2004)

4 Exhaust DW8 Engine 24/08/09 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Manufacturer s part 0641 Manufacturer s part Manufacturer s part Collar Modified catalytic converter Heat shield under tank (up to n 3302533) Heat shield under fuel tank (from n 3302534) Collar 54 Intermediary pipe Silencer mounting Nut HM10 x Contact washer 10 Silencer mounting spacer (for version without tow bar) Silencer mounting spacer Screw HM10 x Lg = 80 Rear silencer Rubber hanger Cable clip Intermediate connection lug Rubber hanger 2 1 1 1 1 1 1 4 8 2 4 4 1 2 1 1 1 PARTNER / BERLINGO 4x4 Restyled versions series II (From June 2004) Exhaust DV6 (up to n 3305384) Engine 24/08/09 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Manufacturer s part Manufacturer s part RP 0641 Manufacturer s part Silencer mounting spacer (for version without tow bar) Silencer mounting Collar Intermediate connection lug Cable clip Intermediate piping (cut at ) Rubber hanger Heat shield under fuel tank (up to n 3302533) Fibre heat shield sleeve 50 under tank Fibre heat shield sleeve 55 under tank (from n 3302534) Intermediary pipe Equipped intermediate piping (see ) Cutting at n 6 at 1228 Taking off n 3-4-5-7 Silencer mounting spacer Contact washer 10 Screw HM10 x Lg = 80 Collar Rear silencer 2 1 1 1 1 1 3 1 1 1 1 4 8 4 1 1 PARTNER / BERLINGO 4x4 Restyled versions series II (From June 2004) Exhaust DV6 (from n 3305385)

5 Engine 15/04/08 1 2 3 4 5 6 7 8 9 10 11 Manufacturer s part Manufacturer s part 0641 Manufacturer s part Silencer mounting spacer (for version without tow bar) Silencer mounting Intermediate piping (cut at 1228) Rubber hanger Fibre heat shield sleeve 55 under tank Equipped intermediate piping Silencer mounting spacer Contact washer 10 Screw HM10 x Lg = 80 Collar Rear silencer 2 1 1 2 1 1 4 8 4 1 1 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Engine mount DW8 Engine 08/02/06 1 2 3 Manufacturer s part Manufacturer s part Engine mount Torx screw M10 Collar nut HM10 1 3 1 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Engine mount DW10 (HDI) Engine 08/02/06 1 2 3 Manufacturer s part Manufacturer s part Engine mount Torx screw M10 Collar nut HM10 1 3 1 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Engine mount DV6 Engine 08/02/06 1 2 3 4 5 6 Manufacturer s part Manufacturer s part 3862 Engine mount Collar nut Screw CHC M10 L =120 cl Zn Flat washer 10 Pin 13 L = 10 Engine mount spacer 1 1 3 3 2 1 1 6 3 2 4 5 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Lower engine mount DV6 Engine 15/04/08 1 * Manufacturer s part Lower DV6 engine mount N 2, 3, 4 and 5 1 1 2 4 5 3 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004)

6 Gearbox mount GB/TB 15/04/08 * 9 10 11 Manufacturer s part N 1, 2, 3, 4, 5, 6, 7, 8, 10 and 11 Gear box mount DW10 gearbox mount Screw H M8X125 lg 45 1 1 1 1 1 10 11 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Engine accessories GB/TB 08/02/06 1 2 3 4 5 DW8 & DW 10 (HDI) Water hose fitting Collar DW10 with crawler gear Air fitting Heat shield Air metering unit 1 2 1 1 1 4 1 32 2 2 5 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Engine accessories DV6 Without crawler gear Engine 15/04/08 3 4 5 7 10 Manufacturer s part Air hose Air hose Air fitting Air metering kit n 7+11+12+13 Flat washer 6 x 17 N 1, 2, 8 and 9 1 1 1 1 4 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Engine accessories DV6 Crawler gear up to June 2006 Engine 24/08/09 3 4 5 6 7 10 11 12 2064 Manufacturer s part Air hose Air hose Air fitting Air metering unit Crawler gear mount Flat washer 6 x 17 Air meter mount Screw HRDIL M6 Lg = 16 N 1, 2, 8 and 9 1 1 1 1 1 4 1 2 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Engine accessories DV6 With crawler gear since July 2006 Engine 15/04/08 3 4 5 7 10 Manufacturer s part Air hose Air hose Air fitting Air metering kit n 7+11+12+13 Flat washer 6 x 17 N 1, 2, 8 and 9 1 1 1 1 4 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004)

7 Transfer box GB/TB 15/04/08 A 1 2 3 4 5 9 11 12 13 14 16 * Manufacturer s part 2959 2957 New front transfer box assembly REPAIRS ON QUOTE Screw HM8 Assembled casing (n 2+3+4+15) DW8&DW10 Assembled casing (n 2+3+4+15) DV6 Spring retaining ring Ball bearing 25 x 47 x 12 Filling cap M16 x Draining plug (accord to equipment) Draining plug M16 Draining plug M18 Breather Breather protection Tachometer pinion 14 teeth Tachometer screw 18 threads Oil indication plate Ball bearing kit (n 3, 4 and 15) Seals kit (n 6, 7, 8 and 10) Oil bottle 80W90 LS200 1 3 1 1 1 1 1 1 1 1 1 1 1 1 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Transfer box DW8 (15x76) + DV6 / DW10 (17x71) Transfer of movement GB/TB 15/04/08 A 1 2 3 10 Differential casing assembly DW8 (15x76) Differential casing assembly DW10 / DV (17x71) (indicate the gearbox n on the order) REPAIRS ON QUOTE Lip seal holder Lip seal 24 x 47 x 7 O-ring seal 63 2 FKM 80 Draining plug M16 x 1 1 1 1 1 1 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Front differential Engine 24/08/09 1 2 3 2 4 PSA 3118-84 Crown gear DW8 (76 teeth) Crown gear DW10 / DV6 (71 teeth) Limited slip version Assemble differential assembly (without crown) Spring for limited slip Free differential version Differential casing 84 Differential side gear assembly .

8 (planet gear + axle + pins + friction washers) 1 1 1 4 1 1 1 2 3 4 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Gearbox DW8 GB/TB 24/08/09 1 2 3 4 5 6 7 8 9 10 9 14 15 A Manufacturer s part Manufacturer s part Standard Gearshift lever Selection lever Selector rod Actuating lever mount Actuation lever Shift rod Bridge Link rod Command bar Gearshift lever spacer Crawler gear option Forward gear reducer command bar Sleeve Shift reduction cable Gearshift lever knob 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 3 8 2 5 9 6 7 A 10 14 15 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Gearbox Command cable DW10 1st mount (up to n 3301302) GB/TB 15/04/08 1 2 3 4 5 6 7 9 10 11 12 13 17 4 22 25 26 Manufacturer s part 6631 3026 3820 2067 2444 W8 2444 W7 Standard Nut HM6 Flat washer 6 x 14 x 2 Stud M6 x 1 Standard assembled command Torx M8 x LG = 15 Upper fixing plate Screw HM5 Lg = 15 Collar Cable dust boot Screw HM8 x Lg = 25 Washer 8 x 22 Selection cable Lg = 950 PSA ref.

9 Selection cable Lg = 950 ref. Dangel Selection cable Lg = 980 PSA ref. Selection cable Lg = 980 ref. Dangel Shoulder rivet M8 x Crawler gear option Assembled command Crawler gear cable Lever knob + lens Sleeve 4 6 4 1 2 1 2 4 2 1 1 1 1 1 1 1 1 1 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Gearbox Command cable DW10 / DV6 2nd mount (from n 3301303) GB/TB 15/04/08 1 2 3 4 5 6 7 11 12 13 14 8 9 10 4 Manufacturer s part 6631 3985 4242 3026 2444 Y7 2444 Y6 Standard Nut HM6 Flat washer 6 x 14 x 2 Stud M6 x 1 Casing + lever assembled Screw CHC M8 x 125 LG = 16 Washer 8 x 14 Shoulder rivet M8 x 125 Upper fixing plate Sealing boot Collar Selection cable PSA ref. Selection cable Ref. Dangel Shift cable PSA ref. Shift cable Ref. Dangel Crawler gear option Crawler gear cable Lever knob + lens Sleeve Crawler gear casing + lever assembled 4 6 4 1 1 1 1 1 2 4 1 1 1 1 1 1 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Gearbox DW8 GB/TB 24/08/09 1 2 3 4 5 6 7 8 9 0860 Manufacturer s part + New gearbox DW8B (axle 15x76) Free rear differential Limited slip Crawler gear + free differential Crawler gear + limited slip differential REPAIRS ON QUOTE Stud M7 /100 32-12-20 Bridge Onduflex washer 10 Screw HM10 x Lg = 55 Screw HM10 x Lg = 110 Differential casing (indicate the gearbox n on the order) Nut HM 7 x 1 Crawler gear option (up to 12/2004) Reverse gear contactor 1 1 1 1 2 1 2 1 1 1 2 1 9 PARTNER / BERLINGO 4x4 Restyled versions - series II (From June 2004) Gearbox DW10 1st mount (up to n 3301302)

10 GB/TB 15/04/08 1 2 3 4 5 6 7 8 10 11 12 0860 2099 4806 3820 + New gearbox DW10 (axle 17x71) Free rear differential Limited slip Crawler gear + free differential Crawler gear + limited slip differential REPAIRS ON QUOTE Stud M7 /100 32-12-20 Modified angle transmitter Onduflex washer 10 Screw HM10 x Lg = 55 Screw