Transcription of Parts Book PB-0127 ZF-FreedomLine Transmission
1 Parts book PB-0127ZF- freedomline TransmissionRevised 03-20091338 752 001 How to Use This Parts BookThis Parts book contains information for ZF-FreedomLine Transmission . Each component table in this catalog contains the following information:c The numbers in the Item column correspond to the numbers in the illustration that identify Quantity (Qty.) .. The numbers in the Quantity column indicate the Parts required in each Aftermarket .. Designates the ArvinMeritor s aftermarket part ZF Friedrichshafen AG part Designates the manufacturer s part Description .. Designates the part s Aftermarket part NumberZF Friedrichshafen AGPart NumberDescription12R9700010768 409 063 01 Fill Plug Assembly22R9700021328 301 047 01 Tag, Oil32R9700030736 304 145 01 Plug, Fill42R9700040730 008 637 01 Sealing Ring52 Adaptor, Air Line612297-Y-82932297-Y-8293 01 Tag, Transmission Serial Number71R9700050768 409 499 01 Drain Plug Assembly81R9700060736 305 070 01 Plug, Drain91R9700040730 008 637 01 Sealing RingcfgedTable of ContentsHow to Use This Parts book .
2 Inside coverTransmission Case .. inside coverModel Nomenclature .. 112-Speed ZF-FreedomLine Transmission .. 216-Speed ZF-FreedomLine Transmission .. 2ZF- freedomline Transmission Reman Quick Reference .. 2ZF- freedomline Transmission TCU Quick Reference .. 3 Main Case .. 4 Transmission Case .. 4 Transmission Sensors .. 5 Driveline and Output Shaft Seal .. 6 Clutch Release .. 7 Clutch Release Assembly .. 8 Controls .. 9 Shift Lever .. 9 Configuration 1 Kenworth, International .. 10 Configuration 2 Peterbilt .. 11 Configuration 4 Volvo .. 12 Configuration 5 Freightliner .. 13 Configuration 6 Mack.
3 14 Configuration 7, 2007 Engine International Only (Pre 2007 Eng. Intern. See config 1) .. 15 Transmission Controller Unit (TCU) .. 16 Transmission Controller Unit (TCU) Complete Unit! .. 17 Transmission Controller Unit (TCU) Non warranty repair Kits.. 19 Transmission Controller Unit (TCU) Top half only! Kit includes gasket, O-ring and 2 screws .. 21 Display Gauge .. 23 Oil Cooler .. 24 Oil Cooler and Bypass Valve .. 24 Clutch .. 25 Clutch Assembly .. 25 Labels .. 26 Label Freightliner Only .. 26 Label Volvo/Mack Only .. 26 Label Peterbilt, Kenworth and International .. 27 Label Warning Language English .. 27 Label Warning Language French.
4 28 Notes1 Model Nomenclature4004246bPlatformZ = ZF-FreedomLineForward Speeds12 = 12 speed16 = 16 speedOverdrive/DirectO = OverdriveBlank = Direct driveRatioA = A ratioReman IdentifierZF-FreedomLineTransmissionEngi ne TypeM4F = MBE 4000 VECU greater = CAT C10/C12/C13/C15/C16C15 = CAT C15/16C16F = Freightliner CAT C10/C12/C13/C15/C16C13N = International 2007 Engine CAT C13/C15 ASET = Mack ASET-CEGR Nodal mountSETS = Mack ASET-CEGR Standard mountISMN = International 2007 Engine Cummins ISMISXN = International 2007 Engine Cummins ISXVD13 = Volvo 2007 Engine VED13 DVD16 = Volvo 2007 Engine VED16DS60N = DDC S60, Prior 07 Eng. Non Freightliner vehicleISM7 = Cummins ISM 2007 Engine (not International)MOZ12A A#### 02 Transmission TypeA = Fully automatedZF- freedomline Transmission Aftermarket part Numbers2 Model Nomenclature12-Speed ZF-FreedomLine TransmissionTransmission Ty p eModel NumberTo rq u e Rating lb-ftOverall RatioRev.
5 LRev. HRatio and Percent StepFWD. % 2 %3%4%5%6%7%8%9%10%11%1212-Speed Direct DriveM-13Z12A-A13M-14Z12A-A141,3501, 29 29 29 27 28 32 28 29 29 26 29 OverdriveMO-13Z12A-A13MO-14Z12A-A14MO-15 Z12A-A15MO-16Z12A-A161,3501,4501,5501, ZF-FreedomLine TransmissionTransmission Ty p eModel NumberTo r q u e Rating lb-ftOverall RatioRev. and Percent StepFWD. % 2 %3%4%5%6%7%8%9%10%11%12%13%14%15%1616-Sp eed Overdrive MO-13Z16A-A13MO-14Z16A-A14MO-15Z16A-A15M O-16Z16A-A161,3501,4501,5501, 21 22 21 21 21 18 21 22 21 22 21 21 21 18 20 Transmission Reman Quick ReferenceEngine Type.
6 Only Compatible with Pre 2007 EmissionsFreightliner onlyFreightliner onlyFreightliner onlyFreightliner onlyFreightliner onlyVolvo onlyVolvo onlyVolvo/MackonlyTransmission Ty p eDetroit DieselSeries 60 Mercedes Benz MBE4000 with an exhaust brake prior to VECU Benz MBE4000 with a turbo brake prior to VECU Benz MBE4000 Requires VECU or laterCaterpillar C10/C12/C13/C15/C16 Caterpillar C10/C12/C13/C15/C16 Cummins ISMC ummins ISXwithout a Volvo VECUC ummins ISXwith a Volvo VECUV olvo VED12 DMack ASET-CEGR12-Speed Direct DriveMZ126DS6002MZ126 DMEB02MZ126 DMTB02MZ126DM4F02MZ126DC16F02MZ126DC1002 MZ126 DISM02MZ126 DISX02N/AMZ126 DVED02MZ126 DASET0212-Speed OverdriveMOZ126DS6002 MOZ126 DMEB02 MOZ126 DMTB02 MOZ126DM4F02 MOZ126DC16F02see table belowMOZ126 DISM02see table belowsee table belowMOZ126 DVED02 MOZ126 DASET02 (Nodal Mgt)MOZ12 AASETS 02 (Standard Mgt)16-Speed OverdriveMOZ166DS6002 MOZ166 DMEB02 MOZ166 DMTB02 MOZ166DM4F02 MOZ166DC16F02 MOZ166DC1002N/AMOZ166 DISX02 MOZ166 DSXE02 MOZ166 DVED02N/AEngine Type: Compatible with 2007 and Pre 2007 EmissionsInternational with 2007 Emmissions Eng.
7 OnlyInternational with 2007 Emmissions Eng. onlyInternational with 2007 Emmissions Eng. onlyVolvo onlyVolvo only with 2007 Emmissions Eng. onlyVolvo only with 2007 Emmissions Eng. onlyTransmission Ty p eCaterpillar C13/C15 Cummins ISMC ummins ISXC aterpillar C10/C12/C13/C15/C16 Cummins ISXwithout a Volvo VECUC ummins ISXwith a Volvo VECUV olvo VED13 DVolvo VED16D12-Speed OverdriveMOZ126DC13N02 MOZ126 DISMN02 MOZ126 DISXN02 MOZ126DC1002 MOZ126 DISX02 MOZ126 DSXE02 MOZ126 DVD1302 MOZ126 DVD16023 Model NomenclatureZF- freedomline Transmission TCU Quick ReferenceEngine Type: Only Compatible with Pre 2007 EmissionsFreightliner onlyFreightliner onlyFreightliner onlyFreightliner onlyFreightliner onlyVolvo onlyVolvo onlyVolvo/Mack onlyTransmission Ty p eDetroit DieselSeries 60 Mercedes Benz MBE4000 with an exhaust brake prior to VECU Benz MBE4000 with a turbo brake prior to VECU Benz MBE4000 Requires VECU or laterCaterpillar C10/C12/C13/C15/C16 Caterpillar C10/C12/C13/C15/C16 Cummins ISMC ummins ISXwithout a Volvo VECUC ummins ISX with a VolvoVECUV olvo VED12D/VED16 Mack ASET-CEGR12-Speed Direct Drive6009 V74 134 016009 V74 136 016009 V74 137 016009 V74 135 016009 V74 131 016009 V74 130 016009 V74 132 016009 V74
8 133 01N/A6009 V74 138 01N/A12-Speed Overdrive6009 V74 148 016009 V74 151 016009 V74 152 016009 V74 150 016009 V74 139 01see table below6009 V74 143 01see table belowsee table below6009 V74 154 016009 V74 149 0116-Speed Overdrive6009 V74 160 016009 V74 162 016009 V74 163 016009 V74 161 016009 V74 156 016009 V74 157 01N/A6009 V74 158 016009 V74 159 016009 V74 164 01N/AEngine Type: Compatible with 2007 and Pre 2007 EmissionsInternationalonlyInternationalo nlyInternationalonlyVolvo onlyVolvo onlyVolvo onlyTransmission Ty p eCaterpillar C13/C15 Cummins ISM(J1939: Shifter & Display)Cummins ISX(J1939: Shifter & Display)Caterpillar C10/C12/C13/C15/C16 Cummins ISMC ummins ISXwithout a Volvo VECUC ummins ISXwith a Volvo VECUV olvo VED13 DVolvo VED1612-Speed Overdrive6009 V74 141 016009 V74 144 016009 V74 145 016009 V74 140 016009 V74 142 016009 V74 146 016009 V74 147 016009 V74 153 016009 V74 155 014 Main CaseNOTE:Service solution for stripped drain or fill plug.
9 0736 303 025 01 Tapered fill plug. 0736 305 016 01 Tapered drain plug with magnet. Torque at 44 lb-ft! Transmission CaseItemQuantityPart NumberZF part NumberDescription12 1328 301 047 01 Plate22 0736 304 145 01 Screw plug (See note below for additional info)32 0730 008 637 01 Sealing ring422297G83011338 390 015 01 Lifting hook520636 011 3350636 011 335 01M12*35 bolt lifting hook to housing613266R14741304 301 034 01 PTO cover71 1238 308 201 01 Gasket840636 011 3350636 011 335 01M12*35 bolt PTO cover to case94 0731 101 047 01 Rivets1020730 008 6370730 008 637 01 Sealing ring1120736 305 0700736 305 070 01M24* drain plug (See note below for additional info)
10 121229782930730 365 147 01 Transmission identification tag131A 3268T18140501 321 504 01M24* 1/2 14 NPFT adapter, oil temp sensorTransmission Case4004247a5 Main CaseTr a n s m i s s i o n S e n s o r sItemQuantityPart NumberZF part NumberDescription120501 210 8590501 210 859 01 Output shaft speed sensor21 1328 298 007 01 Neutral switch kit31 1328 306 024 01 Neutral switch pinTransmission Sensors4004248a6 Main CaseDriveline and Output Shaft SealItemQuantityPart NumberZF part NumberDescription110734 319 4590734 319 459 01 Output shaft seal21176 TYS57-10501 320 467 01176T series 1/2 round yoke21176 NYS57-10501 321 503 011760 series, Full round yoke2118 NYS57-10501 321 467 0118N series full round yoke210501 319 8661348 322 001 0118T series 1/2 round yoke211314 332 0541314 332 054 01 Output Flange European Style2120 WYS57-10501 321 466 01 RPL20 series yoke2125 WYS57-10501 321 464 01 RPL25 series yoke21250-4-921-12504921101 SPL250 series yoke21170-4-1761-117041761101 SPL170 series yoke310634 313 8050634 313 805 01 Yoke retaining plate O-ring411312 332 0281312 332 028 01 Yoke retaining plate520636 011 5400636 011 540 01M12*60 bolt.
