Parts Catalog - DICKEY-john

1 Parts Catalog v. 2008. Windshield Cleaning System Frostjet .. 3. Ground Speed Control Systems Control Point System .. 4. Data Retrieval (Wireless Data Transfer) .. 5. Parts .. 6. Accessories RoadWatch .. 7. Surface Patrol .. 7. Gate Height Sensor .. 8. Pre-Wet/Anti-Ice Switch .. 8. Down Pressure Sensor .. 8. Flow Meter .. 8. Harnesses .. 9. System Wiring Diagrams Main Harness .. 10. Adapter Harness .. 11. Switch Module Harness .. 12. Service Parts Console .. 13. Switch Module .. 14. Order List (Liquid) .. 15. Order List (Combo) .. 16. LT Spreader Control .. 17. ICS2000 Control System .. 18. System Wiring Diagram .. 19. Service Parts .. 21. Parts Order List (with ARS Kit) .. 22. Parts Order List (without ARS Kit).

2 23. Dual Drop On Actuator Service Parts .. 24. Joystick Controls Multi-Function .. 25. ControlKING .. 27. Hydraulic Valves PVC3000 .. 28. P/N Build Worksheet .. 29. Service Parts .. 30. Valves - Proportional Hydraulic Dual Flow .. 34. P4 and P8 .. 34. Valves Hydraulic Servo .. 35. Flow Meters Pre-Wet & Poly .. 36. Service Parts .. 37. 11071-0346-200801 1. Sensors Auger/Conveyor .. 38. Service Parts .. 39. Sensors - Ground Speed Radar II & III Sensors .. 40. Hall-Effect .. 41. Speedometers Mechanical & Electronic .. 42. Adapters .. 43. Service Parts .. 45. Sensors - Accessory Hopper Level .. 46. Pressure .. 46. Valve Drivers Liquid, PWM, Control Valves, Electric 47. PWM, Electric Pump, Liquid 48.

3 Linear, PWM .. 49. Miscellaneous .. 49. Valve Assemblies Liquid Control .. 50. Valves - Shutoff Liquid Boom .. 52. Valves Liquid .. 53. Actuators Liquid Valve .. 54. GC15/31/47. Service Parts .. 55. Harnesses .. 57. Connectors Service Parts .. 58. Simulators Universal Proportional .. 61. Ground Speed .. 61. Manuals/Installation Instructions .. 62. Sales Flyers .. 62. 2 11071-0346-200801. Frostjet . Windshield Cleaning System Frostjet . Frostjet is an easily installed, hot fluid windshield cleaning system for cars, trucks, and SUV's that significantly increases vehicle driver visibility in all weather conditions. In winter driving conditions, the Frostjet operates with existing vehicle washer and wiper systems to remove frost, slush, snow, and freezing rain.

4 For warmer weather climates, Frostjet enhances the efficiency of windshield washer and wiper systems by removing buildup of insects, oil, tar, film, or road dust and debris. 50 amp unit recommended for pickup truck with gas engine. 90 amp unit recommended for diesel pickup, school bus, and heavy-duty chassis. Frostjet part Number Description 466492570 Frostjet heated uid washer system (50 amp w 6' harness). 466492580 Frostjet heated uid washer system (90 amp w 15' harness). Vehicle Windshield Supplied Washer Supplied Hose Clamp Washer Fluid Reservoir Fluid Hose P/N 8153012. P/N 8730000. To Vehicle Vehicle Washer Hose/Washer Fluid Hose Nozzles Supplied Hose Adapter P/N 8595505. or 8595506. Vehicle Windshield Supplied Washer Washer Fluid Pump Fluid Hose Supplied P/N 3310721 Hose Clamp P/N 8153012.

5 Pump Outlet Frost jet TM. 11071-0346-200801 3. Control Point . Ground Speed Control Systems Control Point Systems Control Point is a closed-loop control system used for Features: controlling granular and liquid material application rates, spinner speed, and spread width. The system is designed to Detachable keyboard for simplistic programming work with a variety of actuators including drop-on actua- Liquid ow tors (servo valves), pulse-width modulated valves, electric One digital accessory with programmable label pumps, and motorized ball valves. One analog accessory (pressure or tank level). Standard RS232 port for GPS or printer The latest Control Point software release offers users enhanced capabilities: Pause function Determining System Components Wireless communication between computer and truck eet To order a Control Point system, the following information is Granular rate adjustment based on liquid rate ap- required to ensure the proper system is selected for the cor- plication rect application.

6 Software version is compatible with all Control Point pre- 1. Wireless Communication - Is the compatible software vious software versions (excluding 466491671 and greater) installed (Control Point software version )? 2. Transmission Type - Which speed sensor adapter is re- The Control Point system basic components include: quired? 1. Console 3. Valve Type - What valve will be used to control conveyer, 2. Standard Switch Module or Wireless Switch Module auger, spinner hydraulics? 3. Ground Speed Sensor 4. Application Rate Sensor - Which application rate sensor, 4. Feedback devices to monitor application rates adapter is required? 5. Actuator devices to regulate application rates 5. Cable length - What is the correct cable length required 6.

7 Harnesses to interconnect all system devices for the application rate sensor? 7. Base Station (wireless communication only). 6. Liquid Components - What liquid components are re- The detachable keyboard, DaRT (handheld data transfer quired for pre-wet/anti-icing application? tool) and PC are considered programming and reporting aids that are not part of the basic Control Point system. Any Control Point systems ordered require a calibration keyboard for entry of calibration and programming data. One keyboard can be shared among multiple trucks. 4 11071-0346-200801. Control Point . Ground Speed Control Systems Data Retrieval Wireless Data Transfer Wireless transmission of truck eet data to a computer elimi- Connects to nates the direct connection of computer to Control Point.

8 Wire- SALT LIQUID MPH Rear side of Console 435. LBS/MILE GAL/TON. less download occurs when trucks are stationary and within 0% SPREAD WIDTH 100%. 400' from the base station and the CP Tools software looping 8 MAR 12:25:PM. RS232 function is activated on the computer. Connector Display Console for The following components are required for wireless compat- Computer ibility: Control Point Software version or higher CP Tools Software (computer). Keyboard Wireless Switch Module (truck). Connectors Wireless Base Station (computer). OF. F AU. MA. TO. ST. UN. LO. ER. AD. External antenna for clear reception (recommend- BLA. ST. 60. ed option with Wireless Base Station). 80. 40 10. 0. 7. 8 9 0. - [. =. ] \.

9 0. 0. The CP Tools software required for wireless communication is 6 P. also an effective tool for non-wireless users. 4 5 I O Back ' Space 1. Q. 2. W. 3. E. D. R. F. T Y. G. U. H J. K. , L.. ;. / Wireless S N M. A. Switch Module B. C V. X. Z. CP Tools software enhancements provide: Keyboard DICKEY-john Uploading of Control Point software upgrades software CD Computer A convenient computer reporting tool with user- friendly interface screen that packages previous software reporting functions. RS232 Cable CP Tools software is compatible with Windows 2000 or XP. operating systems. Optional: An external antenna kit is recommended for wireless applica- tions and provides reliable reception when a signal is com- Base Station promised between trucks and base station, brick buildings, no windows.

10 Antenna provides a line of sight horizontal signal with a straight 400' effective diameter and includes a 100' cable Antenna for optimal location. External Brackets Antenna Cable Kit Control Point Wireless Data Retrieval part Number Description CP vrsn Control Point Software Fleet Summary Report Example Region: NM Truck ID: 110011391 Date: 7-Nov-2006. 46649-3150S1 CP Tools Software CURRENT 46649-3200S1 Wireless Switch Module MILES Pause HR MILES. Auto Blast Material TONS MILES Time TONS MILES Time 46649-3400S1 Wireless Base Station 1 SALT 2 SAND 46649-3600S1 External Antenna Kit (100' external antenna cable, Auto Blast external cable, mounting hardware). Material GAL MILES Time GAL MILES Time 1 PREWET 46649-3400S2 Base Station with CP Tools Software 2 DEICING SEASON 46649-3500S1 100' External Antenna Cable MILES Pause HR MILES.