PARTS CATALOG PROHEAT X45

1 X45 PARTS Catalo SAFETY.. A-1B. SELECTION GUI DE.. B-1 BLOWERBlow er , 12V .. 1 Blow er , 24V .. 1 COM PRESSORAir Fi lt er .. 4 Com pre ssor , 12V .. 4 Com pre ssor , 24V .. 4 Mounti ng Cl am ps .. 4 Com pre ssor Rebuild Ki t .. 6 Com pre ssor Di aphr agm Ki t .. 6 COOLANT PUM PSCoolant Pump,12V.. 4 Coolant Pump,24V.. 4 Coolant PumpRe buil d Ki t .. 5 ELECTRIC AL SY STEMPCM.. 3, 7 Fuse , 15 am p .. 3 FuseHolder .. 3 Pow er wi re Har nes s ..Ma in Wir e Ha rne ss .. 3 Sle eper Wir e Ha rne ss .. 3Sw it ch Wir e Ha rne ss .. 3 EXHAUSTSYS TEME xhaust Pipe , 10" Long.. 2 Exhaust Pipe 90 El bo w .. 2 Exhaust Pipe Cl am p .. 2 FUELSYS TEMNozz le .. 1 Fuel Regulat or .. 1 Fuel Pi ckup.. 9 Fuel Pum p .. 4 HEA T EXCHANGERS ightGla ss Ass y Kit .. 1 Com bust ion Tube.. 2 HeatEx cha nger.. 2 RubberShockMounts.

2 2, 12 IGNI TI ON SY STEMIgni tion El ect rode .. 1 Igni tion Lea d wi th Boot.. 1 Igni tion Coi l .. am e Sen sor .. 1 Ove rhe at Se ns or .. 3 Tem pe ra tur e Sens or .. 3 TESTEQUI PM ENT & SPECIAL TOOLSTes t Lead,Ma in Ha rne ss .. 16 Rem ot e ON/ OFF Sw it ch .. 16 Dat alink Ki t .. 17Fl ow Indi ca tor .. 18 Tes t Gauge,Air Com pre ss or .. 19 ACC ESSORIESFue l Pi ck up .. 9 BunkThermost at .. 10 Isol at or .. 10ON/ OFF Swi tch .. 10 Rel ay .. 10 Encl osur e .. 11 RubberMountKi t .. 12 MountUpgrade Kit .. 12 Aux ili ar y Base Kit .. 12Si de Fr am e Mount ing Kit .. 13Ac ros s Fr am e Mounti ng Ki t .. 14 Tim er, 7 Da y Di git al .. 15Gr oundWi re In- line Fuse.. 15Ai r Inle t Hos e .. 15 Impact Sw itc h .. 15 DOCUMENTATIONPr ohea t Inst al lat ion Manua l .. 20Pr ohea t War rant y Ca rd .. 20Pr ohea t part s Cat al og.

3 20 SERVICE KITSFa ll Tune-Up Ki t .. 8 Maj or Se rv ic e Ki t .. 8 NUM ERI C PA RTS INDEX..21 TAB LE OF CONTENTSCO NTINUEDPROHEAT X45 PARTS Catalo ough out th is man ual, you will se e note s la be ledDANGER,WARNING,CAUTION, an dNOTI CEto ale rt you to sp ecial ins tructio ns or preca utio nscon cern ing a par ticula r proce du re tha t wo uld be haza rd ous if pe rfo rm edinco rr ect ly or ca reles sly .Obser ve them car ef ully !The se sa fet y alert s alo ne ca nno t elimina te all haza rds . Strict com plia nce withth ese specia l inst ruct io ns and com mo n sense are majo r accid en t preve ntionme asu res .DANGERI mmediat e hazar dstha t wi ll re su ltin severe inj ur y or zar dsor unsafe pra cti ce s thatcould re sultin severe perso na lin ju ry or for mat ion tha t is im porta nt topro per ins talla tion or main ten an ce ,but is not haz ar d-re la ted.

4 CAUTIONHa zar dsor unsafe pra cti ce s thatcould re sultin mi norinju ry orpr oductor pr operty FE TY CONSIDERATIONSEx ha ustInha lati on of exhau st gas (cont ai ning carb on mon oxi de) ma y caus e seve re personalinjuryand /or deat h. Anyonesuspected of sufferingfrom CO inhal ation shouldbe removedfr om the haza rd ou s area and giv en medicalassis ta nce plosionHazardDo not ope rate he ater whe re combustible fumes or airbornepa rticles , su ch assaw du st , ar e pre sen rc ise ex tr em e ca uti on when worki ng ne ar fuel or fu el-f ille d equipme nt. Do not operatehea ter during fueling ope ra tio ns. In addition,do not smokeor han dle open flameequ ipm ent , suc h as a blo wtorch,aroun d not pl ac e any flammable items aroundth e heaterand ex haust pipe .BatteriesWe ar hand and ey e protectionwhen working near batteri es.

5 Do not smokeor us e openfl ame s nea r bat teries .El ectri calElectric shock can cause se ver e personalinj ury, burns, and death. Before workingon anyuni t, disconnect the bat teries. Use only approvedmaterialsand methodswhen workin gon the ele ctr ic al systemand fo llow local r wo rk with ele ctricityinwet condit ion s or whe n you are feelin g fa tigu insFuel an d co olant are tox ic and in som e cases,car cinog enic. Wear eye and hand protectionat al l times. Re mo ve contaminatedclo thing immediatelyand wa sh contaminatedskin .Do not brea the in va ng pa rts can caus e severeinjury and or death. Beforeworkingon any un it, shu t itof f. Do not op er at e any unit until protect iv e co vers have be en replaced. Alwaysen surebol ts an d cla mps are correctlytorque d and se cu re d. Inspectmechanicalcomp onen tsper iod ica lly for damageand olantNeverrem ove the filler cap when th e engineis hot escapingsteam or scald ing waterco ul d caus e ser iou s perso nal injury.

6 The coolan t le vel in the expa nsion tank sho uld bech ecke d at leas t week ly (more frequentlyin high mileageor arduousconditions).Alwaysch ec k th e leve lwhenthesystemiscold. Unscrewthe filler cap slowly,allowin g th epr essu re to esc ap e beforeremoving co mp letely. Never run the engin e withoutcoo even t an ti-f ree ze comingin con tact with the skin or eyes. If this occurs,rinseimm edi ate ly wit h plen ty of wa ter. Anti-freezewill damagepain ted p with sal t wat er . Eve n when travel ling in ter ritor ies wher e the water supplyconta ins sal t, always ensureyou car ry a supply of fr esh (r ai n or distilled)wat li for niaPropositi on65 WarningDo notoperate he aterin garagesor in otherclosedor se l exha ust and someof its constit uentsar e knownto theStateof Californiatocausecancer,birthdefects,an d ctri cal co mpon entsin thi s productmaycontainlead,a chemicalknownto theStateof Calif or niato causecancerandbir th defectsandot herreproductive X45 PARTS Catalo ndard Heater Kit For Eng in e Hea tPH040 3 12 Volt Standard Hea ter KitPH040 4 24 Volt Standard Hea ter KitKit s Co nt ain:Basic Heat er.

7 PH0405or PH0406 Alum inum enc losure bo x, checker ..PK0200 Inst allat ion kit ..PK0300or PK0301 Hea vyEq uipmentHea ter Kit For Engine He atPH040 7C 12 Volt AUX Input HeaterKitKit s Co nt ain:Basic Heat er wit h AUX inputPCM AU X in put harnes s .. 903026 KAlum inum enc losure bo x, plain.. PK0202 Inst allat ion kit .. PK0300PH040 6C 24 Volt AUX Input HeaterKitKit Co nt ains:Basic Heat er wit h AUX inputPCM AU X in put harnes s .. 903026 KAlum inum enc losure bo x, plain .. PK0202 Inst allat ion kit .. PK0301 Tru ckHeaterKit for Eng in e And Sleeper He atPH040 1 12 Volt Truck HeaterKitKit Co nt ains:Basic Heat er ..PH0405 Alum inum enc losure bo x, checker ..PK0200 Sleepe r con tro l kit (c/w thermostat) ..PK0050 Inst allat ion Kit ..PK0300PK0 360 Power Smart KitKit Co nt ains:Auxiliar y hea t ex ch anger with single speed fan fo r sleeper he t hos e Y adap te rs.

8 Basic Heater Wi tho utAlumin um Enc lo su re Bo xPH040 5 12 Volt Basic HeaterKit (requiresPK030 0)PH040 6 24 Volt Basic HeaterKit (requiresPK030 1)BasicKit Contains:12 Volt24 VoltElec tro nic Cont roller ..999100K 99 94 00 KCoolan t Pum p ..940326K942820 KMount ing Bas e ..953346K953346 KInstall ati onKitPK0 300 Inst alla tion Kit (for PH0405) 12 VPK0 301 Inst alla tion Kit (for PH0406) 24 VInstallationKit Contains:12 Volt24 VoltPower wir e har ness ..903223K903223 KFuel pic k- up and hose ..814027K814027 KToggleswit ch ..920125K842725 KExhaus t Nut s, bo lts, wa shers..845028K845028 Kfor moun sel ecti ongu id e is designed tohel p yo u choosethe appropriatePROHEAT ki t foryourap r fu rtherinf ormati on,visitourwebsiteat at output45,000 BTU/Hr( ) on sPK 0001- 1 T- II Timer, 7 Day DigitalPK0050 Sle eper co ntrol kit (c/w the rmo stat)PK 0051 Hou r meter kitPK 0053- 2 Dat a Link kit for G-II PCMPK 0053- 3 Dat a Link Kit for G-III PCMPK 0055Im pac t switchkit (for Bus in stallations)PK 0151 Acr os s-framemounting kitPK 0152 Sid e-frame moun tin g kitPK 0200 Alum inum enclosure box, checkerPK 0202 Alum inum enclosure box, plainPK0300 Bas ic installatio n kit, 12 Vo ltPK 0301 Bas ic installatio n kit, 24 voltXLSer ie s Co nversionKit s956812 KXL9 00 to X45 12 Vo lt968532 KXL9 00 to X45 24 Vo lt200449 KXL1 500 to X45 12 Volt969174 KXL1 500 to X45 24 VoltConversion Kit s Include.

9 Co mb ustio n Tub eFa n/B lo werCo mp re sso r Fu el Pu mpNe cessa ry Ha rnes sesPROHEAT X45 PARTS Catalo re T#DESCRIPTION1842123 KElbow,3/8" Hos e x 1/8" NPT,Ai r & Fuel2954329 KSensor, Fl ame3934429 KSc rew , 10 -2 4 NC x 5/ 8" Hex HD (4/p kg .)4903628 KScrew , Hex Flan ge, 1/4" NC x 5/8" (12/ pkg)5953523 KGasket, Sea t, Igni te r6933525 KIgni te r, X45 c/w Ga sk et7930523 KLe ad , Ig nit ion c/ w co il boot s(no tsh own )8844721 KSightGlas s As sy Kit9980212 KBlower, 12V c/w Gas ket & Fa n Blade980224 KBlow er , 24V c/w Gas ket & Fan Blade10964424 KGasket, Blower11938326 KNozzle, Fuel, 30609-32c/w O-RingNote:Alw ays checkpar t # on noz zle to ensurecorrectre plac em ent part .12221442KO-Ring,Noz zl e13932100 KFan End Cas tin g (su b) c/w ite ms 1, 8 & 17 ITEMPART#DESCRIPTION14880072 KClam p, Spr ing, 1/ 4" (10/ pkg)Note:3/16"hos e is an obs ole te size.

10 Ple ase chec k yourhe ate r to ens ur e you are or de ring the cor re ct par amp, Screw, 3/ 16" (2/ pkg)840429 KCl amp Spr ing, Ai r Gr een 3/16"15951126 KRegulat or , Fuel16842020 KHose , Ai r & Fue l, 1/ 4" ID, per , Bl ow er Inl et Kit18900316 KFa n Bl ade c/ w Gl ue20922525 KScrew, 1/ 4" NC x 7/ 8" SS (4/pkg)21029526 KLock wa she r, 1/ 4", SS (10/pkg) T EXCHANGERF igur #DESCRIPTION15845028 KEx haustPi pe, St rai ght, 10"16980521 KEx haustPi pe, 90 Elbow, 24"17922 525 KScre w, SHCS, 1/4" NC x 7/8" (4 /pkg)18029 526 KLoc kw as he r, 1/4", SS (10/pkg)ITEMPART#DESCRIPTI ON1999670 KScr ew, 10- 24 NC x 1/2",Soc ket SS(4/pkg)2020625 KLoc kwas he r, #10, SS (10/pkg)3844222 KCombustion Tube , X454938928 KNut, Ny lon, 1/4" NC Jam (6/pkg)5936725 KClamp,Cushioned 3/8" ID6904921 KEl bow,3/4" Hosex 1/2" NPT7225527KO- Ring,Heat Ex changer8934522 KHe at Exc hanger c/w El bows9 MountingHar dwa re (s ee pa ge 12 )10903628 KScr ew, Hex Fl ange,1/4" NC x 5/8"(12/pkg)11334423 KClamp,Ge ar , #3212850113 KBra cke t, "J" c/w Cl amp13913526 KCoil, Igni tion14909521 KClamp,Ex haus t Pipe129931012138645OR(OP TIONAL)7161514111718 PROHEAT X45 PARTS Catalo re T#DESCRIPTION1934429 KScr ew, 10-24NC x 5/8" Hex HD (4/pkg)2934626 KCli p, Wir e Ha rne ss (2/pkg)3901021 KSensor, Ove rhe at c/w O Ring4917724KO-Ring,Ov er heat5903628 KScr ew, Hex Fla nge, 1/4" NC x 5/8"(12/ pkg)6931327 KCap, Viny l7903026 KHar ne ss, Slee per Fa n, 30', 2 Pin8903120 KHar ne ss, Swi tch, 25', 4 Pi n986532 KHar ne ss, Swi tch, 26", 4 Pi n(not shown)