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Parts Manual, Engine Part John Deere 4039/4045 (TP-5434)

EngineEngineModels:John Deere TO4039D4039 TLCD4039 DFCD4039TF4045DF4045 TFGeneratorModels:20--40 ROZJ/REOZJ20--40 DSJ/DSEJ50 4/03eService PartsTable of : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : 4 Thegeneratorsetmanufacturerreservesthe right to change this publication and the productsrepresented without notice and withoutany : table of (and other information sections).Contains introductory material about part numbers,illustrations, Parts System SignificanceThismanualusesthefollowingnu mberingsystems: Engine the Engine nameplate. Engines break down unique number representing a partsgroup needed to assemble an Engine function. Forexample, variation performs the same function with differentpartslists. Forexample,a12-voltalternatorand24-volta lternator both perform the same function, but, withdifferentparts.

This manual includes the following main sections: Table of Contents. Lists the sections of the manual. Introduction (and other information sections). Contains introductory material about part numbers, illustrations, and hardware. Index. Lists the engine models and groups. Group Parts Lists. List the part numbers of parts in the groups.

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Transcription of Parts Manual, Engine Part John Deere 4039/4045 (TP-5434)

1 EngineEngineModels:John Deere TO4039D4039 TLCD4039 DFCD4039TF4045DF4045 TFGeneratorModels:20--40 ROZJ/REOZJ20--40 DSJ/DSEJ50 4/03eService PartsTable of : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : 4 Thegeneratorsetmanufacturerreservesthe right to change this publication and the productsrepresented without notice and withoutany : table of (and other information sections).Contains introductory material about part numbers,illustrations, Parts System SignificanceThismanualusesthefollowingnu mberingsystems: Engine the Engine nameplate. Engines break down unique number representing a partsgroup needed to assemble an Engine function. Forexample, variation performs the same function with differentpartslists. Forexample,a12-voltalternatorand24-volta lternator both perform the same function, but, withdifferentparts.

2 part number identifies an individualassembly,subassembly,component , (orexploded-viewdrawings)bestrepresentin gthewidestrangeofvariationsaccompanymost groupsinthismanual. Illustrationsdonotdepictalldetailsandmay notshowallparts. :in:004:004aHow to Find part NumbersUse the following steps to locate a service Locatetheenginenameplatetoidentify the enginemodel to the Specification Number Index. Thefirstcolumn lists the Engine model numbers. the the group variation numberattheintersectionof the model row and the group column. Note thevariationnumber. If2ormorevariationnumbersarelisted, forward to locate the the part on the illustrationandnotetheitemnumberofthepar torfind the part description in theparts Selectthe part number that corresponds to yourgroup variation. Thefirstcolumnliststheillustrationitem number.

3 Find the variation(s) identified in theSpecification Number Index in the ReferencesMany common hardware items do not appear in partsmanualsorwillappearascommonhardware entries. Acommonhardwareentryliststhesizeofthehar dware. Forexample,anitemthatappearsas Hardware,3/8-16 inthetext meansthatthepieceis3/8-16size. Inthatcase, replacing hardware, do not substitute to or better than the grade of the manufacturer 4/03 Specification Number IndexGroupNo. 1 2a 2b 2c 2d 3 4a 4b 4c 5a 5b 7 8a 8bVariationNumberGroupTitleModel20--40 ROZJor20--40 DSJTO4039D1111111111111CD4039DF113211223 132320--40 REOZJor20--40 DSEJTO4045DF,12V170557024401200221022460 2314860487012904460249011101160316034602 47011302TO4045DF,24V17055702440120022102 2460231486048701290446024901110116741674 46024701130250/60 ROZJ*or50/60 DSJ4039TL2122111122212CD4039TF2142112232 32450/60 REOZJor50/60 DSEJTO4045TF,12V170157024401200221022460 2301860487012904460149011101165616564601 47011301TO4045TF,24V17015702440120022102 2460230186048701290446014901110116771677 460147011301TO4045TF,12V4S7alternator170 1570244012002210224602301860487012904460 14901110116561656460147011302TO4045TF,24 V4S7alternator17015702440120022102246023 0186048701290446014901110116771677460147 01130250/60 REOZJBor50/60 DSEJB4045TF120,12V.

4 50Hz17015702440120022112240B231486058711 291546024901110116MT16MT4602470113024045 TF150,12V,60Hz[17015702440120022112240B2 31486058711291546024901110116 LZor1656[16 LZor1656[4602470113024045TF120,24V,50Hz1 7015702440120022112240B23148605871129154 6024901110116MU16MU4602470113024045TF150 ,24V,60Hz[17015702440120022112240B231486 058711291546024901110116 MAor1677[16 MAor1677[460247011302* These units used John Deere 4239TL engines on early model 50/60 kW (serial numbers below 257821) generator sets and John Deere4039TL/CD4039 TFenginesonnewermodel50/60kW(serialnumbe r257821andabove)generatorsets. Checkthegeneratorsetnameplatefortheseria lnumberandtheenginenameplatefortheengine model. RefertoPartsCatalogTP-5368P/CJohnDeere42 39DL/TLifthegeneratorsetusesJohnDeere423 9 TLengine.[ 4/03 Specification Number IndexGroupNo. 1 2a 2b 2c 2d 3 4a 4b 4c 5a 5b 7 8a 8bVariationNumberGroupTitleModel80 REOZJBor80 DSEJB4045TF220,12V,50Hz17015702440120012 112240D230186058711291546014901110116GQ1 6GQ4601470113014045TF250,12V,60Hz1701570 2440120012112240D23018605871129154601490 11101161C161C4601470113014045TF220,24V,5 0Hz17015702440120012112240D2301860587112 91546014901110116LV16LV4601470113014045T F250,24V,60Hz17015702200144012112240D230 1860587112915460149011101161D161D4601470 113014TP-5434 4/03 Specification Number IndexGroupNo.]]]]]]]

5 9 10a 10b 11a 11b 12a 12b 13a 13b 14 15 16 18 VariationNumberGroupTitleModel20--40 ROZJor20--40 DSJTO4039D111111 1111 1CD4039DF222111 1112 220--40 REOZJor20--40 DSEJ4045DF,12 Volt510288034002300430042807 1507140237023516 44014045DF,24 Volt510288034002300930092807 1507140237023516 440150/60 ROZJ*or50/60 DSJ4039TL1111122111121CD4039TF2111122121 23250/60 REOZJor50/60 DSEJTO4045TF,12V510288034002300430042803 6401150714023702351645024401TO4045TF,24V 5102880340023009300928036401150714023702 351645024401TO4045TF,12V4S7alternator510 2880340023005300528036401150314033702351 645024401TO4045TF,24V4S7alternator510288 0340023001300128036401150314033702351645 02440150/60 REOZJBor50/60 DSEJB4045TF,120,12V,50Hz5102880340023006 3006280364011509140637023516 44014045TF150,12V,60Hz510288034002300630 06280364011509140637023516 44014045TF120,24V,50Hz510288034002304130 41280364011509140637023516 44014045TF150,24V,60Hz510288034002304130 41280364011509140637023516 440180 REOZJBor80 DSEJB4045TF220,12V,50Hz51028803400230063 006280364011503140637023516450244014045T F250,12V,60Hz510288034002300630062803640 11503140637023516450244014045TF220,24V,5 0Hz5102880340023041304128036401150314063 7023516450244014045TF250,24V,60Hz5102880 3400230413041280364011503140637023516450 24401-- Grouppartsnotsuppliedwithengine.

6 * These units used John Deere 4239TL engines on early model 50/60 kW (serial numbers below 257821) generator sets and John Deere4039TL/CD4039 TFenginesonnewermodel50/60kW(serialnumbe r257821andabove)generatorsets. Checkthegeneratorsetnameplatefortheseria lnumberandtheenginenameplatefortheengine model. RefertoPartsCatalogTP-5368P/CJohnDeere42 39 4/03 Specification Number IndexGroupNo. 21a 21b 21c 22 25 26 39a 39b 42 50 51a 51b 51cVariationNumberGroupTitleModel20--40 ROZJor20--40 DSJTO4039D111111111 111CD4039DF112121111 11120--40 REOZJor20--40 DSEJTO4045DF,12V190212995901350022990199 012 310962033109TO4045DF,24V1902129959013500 22990199012 31046203310450/60 ROZJ*or50/60 DSJ4039TL2112112212111CD4039TF2122212213 11150/60 REOZJor50/60 DSEJTO4045TF,12V190412995901450022990199 0136524310962033109TO4045TF,24V190412995 9014500229901990136524310462033104TO4045 TF,12V4S7alternator190412995901450022990 1990136524310962033109TO4045TF,24V4S7alt ernator190412995901450022990199013652431 046203310450/60 REOZJBor50/60 DSEJB4045TF120,12V,50Hz19041299590148035 002 99019901365CQ3122621131224045TF150,12V,6 0Hz19041299590148035002 99019901365CT3122621131224045TF120,24V.

7 50Hz19041299590148035002 99019901365CQ3104621231044045TF150,24V,6 0Hz19041299590148035002 99019901365CT31046212310480 REOZJBor80 DSEJB4045TF220,12V,50Hz19041299590148045 002360199019901465DC3122621131224045TF25 0,12V,60Hz190412995901480450023601990199 01465CT3122621131224045TF220,24V,50Hz190 41299590148045002360199019901465DC310462 1231044045TF250,24V,60Hz1904129959014804 5002360199019901465CT310462123104-- Grouppartsnotsuppliedwithengine.* These units used John Deere 4239TL engines on early model 50/60 kW (serial numbers below 257821) generator sets and John Deere4039TL/CD4039 TFenginesonnewermodel50/60kW(serialnumbe r257821andabove)generatorsets. Checkthegeneratorsetnameplatefortheseria lnumberandtheenginenameplatefortheengine model. RefertoPartsCatalogTP-5368P/CJohnDeere42 39 4/03 Notes7TP-5434 4/03 Group1: AirIntakeReproducedbypermissionofDeere& (wasCD25559)QuantityPartVariationNumberI temNumberDescription117051#Plug,3/8 NPTpipe12223532 Gasket113#Washer,3 #Screw,3/8-16x11 #Screw,M10x3525223647 Elbow,airintake15360545 AirIntake1 QuantityPartVariationNumberItemNumberDes cription217011#Clamp222#Hose, ,air13360544 AirIntake14#Screw,3/8-16x11 #Screw,M10x2525#Washer,3/8lock26#Plug,3/ 8 NPT16#Plug17223532 Gasket118#Plug,1/8 NPTpipe1#Commonhardware.

8 4/03 Group2a: WaterPumpReproducedbypermissionofDeere& #Plug,1 (w/inserttool)27#Screw,3/8-16x13 ,ball19 XFitting,hose110223629 Hose311#Washer,3 #Screw,3/8-16x31 #Screw,3 #Screw,3/8-16x31 #Nut,3/8-16116224336 Stud117 XTube118 XPump,water119 XHub120#Screw,5/16-18x7 ,water122#Clamp223336633 Waterpumpkit1#Commonhardware, 4/03 Group2a: WaterPump161718192021TP53331,15 QuantityPartVariationNumberItemNumberDes cription44015702200120021 XImpeller12 XSeal13 XHousing14 XBearing,ball15 XRing16 XShaft17360003 Ring,snap18360176O-ring19360116 Seal110360014 Plug111#Screw,M6x30312#Screw,M6x25513360 124 Gasket114GM29383 Pump,water115360061 Kit,waterpumprepair(includesitems1--7,9) 116360085 Pulley,waterpump116360559 Pulley,waterpump117#Screw,M6x123318#Scre w,M8x25119#Screw,M8x65120360109 Adapter,waterpump121224172O-ring1#Common hardware, 4/03 Group2b: ThermostatReproducedbypermissionofDeere& #Screw,3/8-16x11 #Screw,3/8-16x11 #Washer,plain,13/32x11 #Plug,1/2 NPTpipe116 NotUsed7223676 Thermostat118224286 Housing119224275 Tube1110#Clamp,hose2211224276 Hose1112224020 Gasket,thermostathousing1113#Screw,3/8-1 6x23 #Washer,lock,3 #Commonhardware, 4/03 Group2b.

9 ThermostatReproducedbypermissionofDeere& #Screw,3/8-16x11 #Screw,3/8-16x11 #Washer,13/32x11 #Plug,1/2 NPTpipe119#Screw,3/8-16x23 #Washer,3 ,thermostathousing1112223605 Fitting,hose1113#Clamp2214223629 Hose11#Commonhardware, 4/03 Group2b: Thermostat,continuedReproducedbypermissi onofDeere& ,thermostat112#Screw,M10x70113360013 Plug114#Screw,M10x30215360116 Seal116360142 Tube16GM23839 Tube17#Washer, #Screw,M8x60110#PipePlug,1 ,thermostatcover1112360120 Clamp1113#Screw,M8x60113#Screw,M12x25114 223595 Thermostat11#Commonhardware, 4/03 Group2c: FanBelt23451 ReproducedbypermissionofDeere& (matchedsetof2)11223640 Belt,11/16x491 ,fan11 GM28308 Belt(1515mm)11 GM23827 Belt(1545mm)12 360583 Spacer13352836 Pulley14360584 Sleeve15#Screw,M10x651#Commonhardware, 4/03 Group2d: FanDriveReproducedbypermissionofDeere& ,snap12360005 Ring,snap13 XShaft13360095 Bearing14 XHub14360096 Hub15#Screw,M12x3526GM23831 Bracket17GM23826 Washer18#Screw,M10x35449#Screw,M10x20210 GM23830 Spacer111#Screw,M10x30212GM23855 Washer113360578 Pulley,fan113360143 Pulley,fan114#Screw44#Commonhardware, 4/03 Group2d: FanDrive,continuedReproducedbypermission ofDeere& #Screw,M10x6015#Screw16 360075 Bracket,tensioner1#Commonhardware, 4/03 Group3: VentTubeReproducedbypermissionofDeere& #Screw,3/8-16x7 #Screw,M8x20113#Washer,13/32x11 #Washer,lock,3 #Clamp1115#Clamp16223551 Elbow,fitting16360098 Elbow,fitting117223491O-ring17223851O-ri ng11#Commonhardware, 4/03 Group4a: CamshaftReproducedbypermissionofDeere&.

10 ,12teeth12223536 Camshaft(withoutgear)12 Camshaft(orderitem7)113223564 Key,shaft13360158 Key,shaft114223610 Plate,thrust15#Screw,3 ,48teeth16 Gear,60teeth(orderitem7)117GM17530 Kit,camshaftandgear11#Commonhardware, 4/03 Group4b: ValveTrainReproducedbypermissionofDeere& (wasTP16446)ForValves,seeGroup9,Cylinder HeadQuantityPartVariationNumberItemNumbe rDescription1249011223480 Plug1112223481 Shaft112360509 Shaft13223634 Washer2224223632 Spring3335223633 Support445360112 Support46223592 Arm,rocker86336456 Arm,rocker86360072 Arm,rocker86#Nut,M8(notshown)87#Screw,3/ 8-16x21 ,push89336455 Rod,push89352026 Rod,push810223611 Tappet8810360135 Tappet8#Commonhardware, 4/03 Group4c: RockerArmCoverReproducedbypermissionofDe ere& #Screw,w/washer882223508 Gasket12336434 Gasket12360585 Gasket13#Screw,1/4-20x7 #Washer,lock,1 #Commonhardware, 4/03 Group5a: FuelInjectionPumpReproducedbypermissiono fDeere& 4/03 Group5a.


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