PARTS MANUAL - Vintage Snow

1 BOMBARDIER ski-doo PARTS MANUAL 1968 ALL MODELS OLYMPIC, SUPER OLYMPIC, ALPINE, SUPER ALPINE BOMBAROIER LID. VALCOURT, QUEBEC, CANADA ski-doo 1968 the I(ghc-foot:ed snovvrnobile OLYMPIOUE 250 cc SUPER-OLYMPIOUE 300 cc SUPER-OLYMPIOUE E. 300 cc SUPER 370 370 cc PR I NTECl IN CANAClA BOMBARDIER LTD. VALCOURT, QUEBEC, CANADA skl--doo 1968 ~e lighe-moCed snowmobIle OLYMPIOUE 250 cc SUPER-OLYMPIOUE 300 cc SUPER-OLYMPIOUE E. 300 cc SUPER 370 370 cc BOMBARDiER LTD 5 -91 JUNE -1967 IBM CODE 480 1004 " '31 3~ ~o ~ 33 ITEM part DESCRIPTION NO. NO. 1,2,3, Crankcase ass'y 4,5 1,2,3, Crankcase ass'y 4,5 3 Stud M8 x 56 4 Stud M8 x 46 5 402 1015 Dowel tube 6 Gasket, crankcase 7 Hex.)

2 Nut M8 8 Lock washer M8 9 Sealing ring 10. Hex. screw M8 x 9, oil ,drain II 402 Stud MID x 39 12 Distance sleeve 13 Lockwasher 10. 14 Hex. nut MID 15 iG2 Stud '.18 x 21,5 16 4~" v_ Lock washer 8 17 Hex. nut \18 PR!NTED IN CANADA 27 23 DI> ~ CRANKCASE 20~ 190 18-21 ~ 17-~ 16-0 151 5 Q 111 m 12 13_0 14- QUANTITY ITEM part 250. 3 DDE NO. NO. I I -18 19 --I 20. 21 2 2 2 3 3 3 22 4020141 2 2 2 23 1 1 I 24,25 5 5 5 24,25 9 9 9 25 I I I 26 1 1 I 27 28 40230el7 4 4 4 29 4025045 4 4 4 3D 4 4 4 I 31 I 4 4 4 4 -I -32 4 =J = I 33 4 BOMBARDIER LTD. 5 92 6 20~ 190 18 17~ 160 151 L--Ill m12 013 6:il14 DESCRIPTION QUANTITY 250.

3 3 DDE Stud M8 x 171 -4 4 Washer -4 4 Hex. nut M8 -4 4 Rubber grommet, ignition I 1 1 cable Plastic labyrinth ring 1 1 -Cyl. screw M6 x 10. 4 4 -Fan cowl ass'y I --Fan cowl ass'y -I -Stud M8 x 24 4 4 -Hex. nut M8 4 4 4 Air deflector -I -Washer -2 -Flat Headed screw M5 x 8 -2 -Plastic cable clamp 1 1 -Mass cable with contact I I I _. plO Cyl. screw M3 x 15 I I I -Direction plate I 1 1 JUNE -1967 IBM CODE 480 1004 ELECTRIC STARTER -FAN -COWL -FAN ITEM part DESCRIPTION QUANTITY ITEM part DESCRIPTION QUANTITY NO. NO. 300E NO. NO. 300E 1 402 0096 PIa s tic la byrin th ring 1 16 402 0093 Washer 2 2 402 0040 Cyl. screw M6 x 10 4 17 402 0056 Flat headed screw M5 x 6 2 3-10 402 0097 Fan cowl ass'y 1 18 402 0061 Plastic cable clamp 1 3 402 0098 Fan cowl 1 19 402 0080 Mass ca ble with contact 1 4 402 0099 Cover, fan cowl 1 pin 5 402 0100 Plastic baffle 1 20 402 0057 Cyl.

4 Screw M3 x 15 1 6 402 2002 Stud M8 x 24 4 21 402 2003 StudM8x 18 2 7 402 0069 Cyl. screw M6 x 28 3 22 402 4005 Electric starter 1 8 402 0101 Cyl. screw M6 x 73 1 23 402 0016 Lock washer 8 2 9 402 0070 Cyl. fit bolt M6 2 24 402 2041 Hex. nut M8 2 10 402 0015 Lock washer 6 4 25 402 0103 Starter bracket 1 11 402 0102 Fan ass'y 1 26 402 0104 Washer 2 12 402 4011 Gear wheel 101 t. 1 27 402 4028 Cyl. screw, starter bracket, 2 13 402 0015 Lock washer 6 8 on crankcase I 14 402 5012 Hex. screw M6 x 15 8 28 402 4022 \\'asher 2 15 402 0094 Air deflector 1 29 402 0105 Lock nut M5 2 BOMBARDIER LTD. PRINTED IN CANADA 5 . 93 JUNE -1967 IBM CODE 480 1004 ITEM part NO.

5 NO. 1 402 1002 2 402 1005 3 402 1012 4 40"2 1030 5 402 1010 6 402 1023 402 1024 402 1025 402 1026 7 402 1035 8 402 1036 9 4021127 10 402 1040 11 402 1095 12 402 1043 13 402 1033 14,15 402 1054 402 1050 402 1089 402 1052 PR:~'TED IN CANADA CRANKSHAFT PISTON ht=C~O 15 0 r 17 14 g~)O 16 17 13~ e DESCRIPTION QUANTITY ITEM , part DESCRIPTION 250 300 300E NO. NO. Oil seal 2 2 2 14,15 402 1090 Dto., 71,00, 4th oversize Deep groove ball bearing 2 2 2 14,15 402 1057 Piston with 3 rings, Distance sleeve 1 1 1 76,00, std. Crankshaft ass'y 1 1 1 402 1058 Dto., 76,50, 1 st oversize Key 5 x 6,5mm 1 1 1 402 1091 Dto., 77,00, 2nd oversize Shim 0,2mm as required 15 402 1079 Piston ring 69,00, std.

6 Shim 0,3mm as required 402 1075 Dto., 69,50, 1st oversize Shim 0,5mm as required h=.100in. Shim I,Omm as required 402 1076 Dto., 70,00, 2nd oversize Washer, cam spring 1 1 1 h = .100 in. Spring, breaker cam 1 1 1 402 1077 Dto., 70,50, 3rd oversize Breaker cam 1 1 1 h = .100 in. Lock washer, engine 1 1 -402 1078 Dto., 71,00, 4th oversize without elec. starter h=.100in. Lock washer, engine --1 15 402 1092 Piston ring 76,00, std. with elec . starter 402 1093 Piston ring 76,50, 1st Hex. nut M18 x 1,5 1 1 1 oversize - h = .080 in. Needle cage, piston pin 1 1 1 402 1094 Piston ring 77,00, 2nd Piston with 3 rings, 1 --oversize - h = .080 in. 69,00, std.

7 16 402 1062 Piston pin Oro., 69,50, 1st oversize 1 --402 1064 Piston pin Dto., 70,00, 2nd oversize 1 --17 402 1067 Circlip, piston pin Dto., 70,50, 3rd oversize -BOMBARDIER LTD. QUANTITY 250 300 300E 1 ---1 1 -1 1 -1 1 3 --3 --3 --3 --3 --, -3 3 -3 3 -3 3 1 ---1 1 2 2 2 5 . 94 JUNE -1967 IBM CODE 480 1004 CYLINDER -MUFFLER 6-V V 5-0 0 4~ 31C ) 13 19 15 " 8 9 10 /14 \ I ~O ~OO 20@(\~ I 17t ~ @ ~ 16 7 18 1/ IC )2 11 ~2 ITEM part QUANTITY ITEM part QUANTITY NO. NO. DESCRIPTION 250 300 NO. NO. DESCRIPTION 250 300 300E 300E 1 402 2052 Cyli nder 1 -11 402 2063 Muffler ass 'y -1 1 402 2014 Cylinder -1 12 402 2049 Clamp, exhaust pipe 1 1 2 402 2006 Gasket, cy lind er flange 1 -13 402 2001 Hex.

8 Screw M8 x 18 1 1 2 402 2008 Gasket, cylinder flange -1 14 402 0031 Washer 1 1 3 402 2031 Gasket, cylinder head -1 15 402 2022 Stud M6 x 21 2 -4 402 2028 Cylinder head 1 -15 402 2002 Stud M8 x 24 -2 4 402 2069 Cylinder head -1 16 402 2054 Isolating flange 1 -5 402 2034 Washer 4 -17 402 2070 Isolating flange -1 6 402 2035 Hex. screw MIO x 42 4 -18 402 2071 Plastic tube 130mm -1 7 402 2043 Gasket, muffler 1 1 19 402 0015 Lock washer 6 2 -8 402 2037 Stud M8 x 2 2 19 402 2072 Isolating washer -2 9 402 0016 I Lock washer 8 2 2 20 402 2053 Hex. nut M6 2 -10 402 0018 Hex. nut M8 2 2 20 402 0018 Hex. nut M8 -2 11 402 2062 I Muffler ass'y 1 -BOMBARDIER LTD.

9 PRINTED IN CANADA 5 . 95 JUNE -1967 IBM CODE 480 1004 ITEM NO. 1 1 2 2 3 3 4 4 5 7 part NO. 402 3001 402 3004 402 3005 402 3033 512 0019 402 3019 402 3010 402 3012 402 3013 ~ 6 PRINTED IN CANADA DESCRIPTION Silencer bottom Silencer bottom Silencer socket Silencer socket Collar stud Collar stud Intake silencer ass'y Intake silencer ass'y Retaining disk I NTAK E SILENCER 3 2 1 QUANTITY ITEM part QUANTITY 250 300 NO. NO. DESCRIPTION 250 300 300E 300E 1 -5 402 3016 Retaining disk -1 -1 6 386 6013 Lock nut 2 -1 -6 386 6119 Lock nut -3 -1 7 402 3034 Silencer cover 1 -2 -7 402 3035 Silencer cover -1 -3 I 8 402 3021 Choker rod 1 -1 -8 402 3023 Choker rod -1 -1 9 402 3020 Choker button 1 1 1 -10 402 8032 Jet wrench 1 1 BOMBARDIER LTD.

10 5 -96 JUNE -1967 IBM CODE 480 1004 4 ITEM part DESCRIPTION NO. NO. 1 402 5003 Starting pulley 2 402 0015 Lock washer 6 3 402 2053 Hex. nut M6 4 402 5005 Rewind starter ass'y 5 402 5035 Starter housing 6 402 0015 Lock washer 6 7 402 5011 Hex. screw M6 x 15 8 4d2 5036 St~rter stop 9 402 5037 Countersunk screw M5 x 8 10,11 402 5023 Spring cartridge 12 10 402 5022 Rewind spring 11 402 5038 Spring guide 12 402 5044 Cover, spring guide 13 2652003 Rope Sheave 13A 2652003 Rope sheave, with spring c~rtridge " PRINTED IN CANADA REWIND STARTER QUANTITY 250 ITEM part 300 NO. NO. 300E 1 14 402 5026 3 15 402 5028 3 16 402 5027 1 17 402 5029 1 18 402 5030 4 19 402 5031 4 20 402 5032 1 21 402 5033 2 22 402 5034 1 23 402 5039 24 402 5018 1 25 402 5019 1 26 402 5017 I 27 402 5016.