Passenger Lift Installation Manual - …

1 Passenger Lift Installation Manual Suzhou Asia Fuji Elevator Co., Ltd Passenger Elevator Installation Manual SUZHOU ASIA FUJI ELEVATOR CO,.LTD. Page 2 of 64 Special Statement 1. This Installation Manual has been prepared by Suzhou Asia Fuji Elevator Co., Ltd. It applies to the STKJ Series Passenger lifts produced by Suzhou Asia Fuji Elevator Co., Ltd. 2. Suzhou Asia Fuji Elevator Co., Ltd. reserves the right to retain, modify, and abandon this Passenger Life Installation Manual . 3. The copyright of this Passenger Life Installation Manual belongs to Suzhou Asia Fuji Elevator Co.

2 , Ltd. Suzhou Asia Fuji Elevator Co., Ltd. reserves the right to investigate the legal liabilities of any entity or individual for replicating, copying, or excerpting contents of this Manual . Passenger Elevator Installation Manual SUZHOU ASIA FUJI ELEVATOR CO,.LTD. Page 3 of 64 Contents 1. Preparation for 4 Manpower organization .. 4 Getting familiar with drawings and 4 Measurement of hoistway and machine 4 Unpacking and counting the components and auxiliary materials .. 7 Safe use of electric power in construction.

3 8 Tools for elevator Installation (See table below).. 8 Elevator Installation schedule .. 9 Work safety rules for Installation 11 Clearing the construction site ..12 2. Installation processes and quality 12 12 Fabricating template holders .. 14 Erecting template 17 Installation of rail supports .. 18 Installation of guide rail base .. 20 Installation of guide rails .. 20 Correction of guide 21 Installation of landing doors.

4 23 Installation of hoisting machine .. 29 Installation of buffers .. 33 Installation of car frame and safety 34 Installation of hoisting ropes .. 41 Installation of car .. 45 Installation of door operator .. 47 Installation of speed governor ..49 Installation of infrared multi-beam Installation of control cabinet .. 53 Installation of cable system .. 56 Installation of signal 57 Wiring and earthing .. 62 Passenger Elevator Installation Manual SUZHOU ASIA FUJI ELEVATOR CO.

5 LTD. Page 4 of 64 1. Preparation for Installation Manpower organization The elevator Installation team usually has 3 or 4 members. Technical works participating in the Installation must have taken the training of safe practice for special operations, passed the corresponding examinations, and obtained the Certificate of Qualification for Special Operations for the Installation and maintenance of elevators. The team must include one Installation mechanic and one electrician who are familiar with elevator products and responsible for Installation and adjustment of the elevator.

6 In addition, the person in charge of the Installation site shall consult with the user on a certain number of cranemen, scaffolders, carpenters, masons, and assistant works as needed by the working procedures, in order to ensure the smooth progress of Installation . Parallel working may be used for the mechanical and electrical Installation . The leader of the Installation team shall make an operation plan for unified arrangements. Getting familiar with drawings and data Construction layout drawing of the building, structural diagram of the elevator hoistway, layout drawing of the elevator hoistway, drawings of related embedded parts and preformed holes, and layout plan of the machine room.

7 Installation Manual , general structural diagram of the elevator, mechanical Installation drawings, packing list, electrical Installation and wiring diagrams, electrical schematic diagrams, commissioning, operating, and maintenance guides, etc. Installation and acceptance data of the elevator, relevant standards, and relevant process specifications. Measurement of hoistway and machine room Use the construction layout drawing of the elevator to recheck the net planar dimensions (width and depth) in the hoistway, the verticality of the hoistway, preformed holes of the hoistway, positions of embedded iron parts, positions of the hoistway ring beams, pit depth, overhead height, dimensions of the corbel sill of each landing, and lifting height.

8 Use the construction layout drawing of the elevator to check the plane layout of the machine room, the clearance dimensions (width, depth, and height) of the machine room, the positions and sizes of preformed holes in the floor, and the height and position of lifting hooks. In the event of any disagreement with the construction layout drawing, immediately advise the user to make corrections in time. The horizontal dimensions of the elevator Passenger Elevator Installation Manual SUZHOU ASIA FUJI ELEVATOR CO.

9 LTD. Page 5 of 64 hoistway as defined in Clause of GB/T are the minimum clearance dimensions measured with a plumb. The permissible deviation is: 0~ 25mm when height 30m 0~ 35mm when height 60m 0~ 50mm when height 90m Passenger Elevator Installation Manual SUZHOU ASIA FUJI ELEVATOR CO,.LTD. Page 6 of 64 General Structural Diagram of the Elevator Power supply Control cabinet Car rope hitch Supporting beam Hoistway Landing door deviceCar guide Guide rail connection plate Car guide rail bracket Landing door Landing door sill Steel wire rope of speed governor Tensioning device of speed governor Guide rail base Lifting hook Hoisting machine Hoisting steel wire rope Guide rails Counterweight rope hitch Counterweight supporting beam Machine frame Speed governor Crosshead Crosshead sheave Car top guard Car Counterweight guide

10 Counterweight guide rail bracket Counterweight return rope sheave Pit ladder Counterweight housing Car buffer Counterweight guard Counterweight buffer Passenger Elevator Installation Manual SUZHOU ASIA FUJI ELEVATOR CO,.LTD. Page 7 of 64 Unpacking and counting the components and auxiliary materials Select an appropriate stacking location. Articles that are susceptible to damp shall be put in well-ventilated places. The warehouse shall be dry, illuminated, and lockable. Work with the user or its competent authorities to open the package and take out the packing list and technical documents of the elevator.