Perkins Service Data Booklet - kvt.nl

1 IPerkins Service Data BookletPart 1: Mature products up to 8,85 litres (540 cu in) SeriesPublication TPD 1357E issue 1 Proprietary information of Perkins Group Limited, all rights information is correct at the time of in January 1997 by Technical International Limited, Peterborough PE1 5NA, EnglandThis document has been printed from SPI . Not for Resale iiWorkshop Manual, TPD 1357E, issue 1 Service Data BookletChapters1 General information2 Engine data3 General informationThe following pages contain a detailed table of Approved Clear EnglishThis publication is written inThis document has been printed from SPI . Not for ResaleiiiForewordThe Perkins Service Data Booklet contains the data which is most commonly used by experienced mechanics and Booklet contains information for all Perkins Peterborough engines and is available in two parts:Part 1: Mature products up to 8,85 litres (540 cu in) SeriesPart 2: Current products up to 8,7 litres (530 cu in)100 Series700 Series900 SeriesPhaser/1000 SeriesPeregrine/1300 SeriesThe Booklet should be used together with the relevant User's Handbook, Workshop Manual and Service recommendations for future issues of the Booklet should be sent to Technical Publications document has been printed from SPI.

2 Not for ResaleivThis page is intentionally blankThis document has been printed from SPI . Not for ResaleService Data Booklet , TPD 1357E, issue 1vCurrent productContents1 General informationPerkins companies .. 1 List of Perkins Service publications .. 2 POWERPART recommended consumable products .. 3 Basic fault-finding guide .. 7 Turbocharger fault guide .. 9 General safety precautions .. 112 Engine technical data .. 13 Preventive maintenance periods .. 14 Maintenance schedules .. 14 Fuel pump codes .. 15 Recommended torque tensions .. 16 Cylinder head torque sequence .. SeriesBasic technical data .. 17 This document has been printed from SPI . Not for Resale viService Data Booklet , TPD 1357E, issue 1 Current productPreventive maintenance periods .. 19 Maintenance schedules.

3 19 Fuel pump codes .. 20 Recommended torque tensions .. 21 Cylinder head torque sequence .. SeriesBasic technical data .. 24 Preventive maintenance periods .. 26 Maintenance schedule .. 26 Maintenance schedule .. 27 Fuel pump codes and .. 28 Recommended torque tensions .. 29 Cylinder head torque and .. SeriesBasic technical data .. 31 Preventive maintenance periods .. 32 Fuel pump codes .. 33 Recommended torque tensions .. 34 Cylinder head torque sequence .. SeriesBasic technical data .. 38 Preventive maintenance periods .. 39 Fuel pump codes .. 40 Fuel pump codes .. 41 Recommended torque tensions .. 42 Cylinder head torque sequence .. SeriesThis document has been printed from SPI . Not for ResaleService Data Booklet , TPD 1357E, issue 1viiCurrent productBasic technical data.

4 45 Preventive maintenance periods .. 46 Maintenance schedules .. 46 Fuel pump codes .. 47 Recommended torque tensions .. 48 Cylinder head torque sequence .. 493 General dataSpecification of engine fluids .. 51 Standard torque settings .. 52 Conversion tables .. 53 Atomiser information .. 55 Turbocharger waste-gate settings .. 58 Thermostat ratings .. 59 Compression test data .. 59 This document has been printed from SPI . Not for ResaleviiiThis page is intentionally blankThis document has been printed from SPI . Not for ResaleService Data Booklet , TPD 1357E, issue 111 Current productGeneral information1 Perkins companiesAustraliaPerkins Engines Australia Pty. Ltd,Suite 2, 364 Main Street,Mornington 3931, Victoria, : 597 51877 Telex: Perkoil AA30816 Fax: 0597 1305 FranceMoteurs Perkins ,9-11 Avenue Michelet,93583 Saint Ouen, Cedex, : (1) 40 10 42 70 Telex: 642924 FFax: (1) 40-10-42-45 GermanyPerkins Motoren GmbH,Saalaeckerstrasse 4,63801 Kleinostheim, : 6027 5010 Fax: 6027 501124 Hong KongPerkins International Ltd,Varity Asia/Pacific,Suite 3301 Convention Plaza,1 Harbour road,WanchaiHong : 852 2588 1883 Fax: 852 2827 2311 ItalyMotori Perkins ,Via Socrate 8,22070 Casnate con Bernate (Como), : 031 564633 or 564625 Telex: 380658 Perkit IFax: 031 249092 or 564145 JapanVarity (Japan) ,Reinanzaka Building, 5th Floor,14-2 Akasaka, 1-chome, Minato-ku,Tokyo 107, : 03 586 7377 Telex: Perkoil J2424823 Fax.

5 03 582 1596 United KingdomPerkins International Ltd, Eastfield, Peterborough PE1 5NA, : 01733 67474 Telex: 32501 Perken GFax: 01733 582240 United States of AmericaPerkins International - North America12025 Tech Center DriveLivoniaMichigan 48150 USAT elephone: 313 266 5427 Fax: 313 266 2700 Perkins Engines Latin America Inc,Suite 620,999, Ponce de Leon Boulevard,Coral Gables,Florida 33134, : 305 442 7413 Telex: 32501 Perken GFax: 305 442 7419In addition to the above companies, there are Perkins distributors in most countries. Perkins International Ltd, Peterborough or one of the above companies can provide document has been printed from SPI . Not for Resale1 2 Service Data Booklet , TPD 1357E, issue 1 Current productList of Perkins Service publications(1) Printed in English, French and German.

6 (2) Printed in English, Italian and typeUser's HandbookWorkshop TPD 1090 1218601 SER 0692 SeriesTPD 0596 1285 EFG (1)TPD 0696 1285 EIS (2)TPD 1091 , TPD 1090 1216601 SER 0681 TPD 1090 1216601 TPD 0580 , 1095 1291 EFG (1)TPD 0596 1291 EIS (2)601 TPD 0393 SeriesTPD 0594 1289 EFG (1)TPD 0590 1289 EIS (2)TPD 1089 Series201 TPD 1090 1207601 TPD 0690 1215 This document has been printed from SPI . Not for ResaleService Data Booklet , TPD 1357E, issue 13 1 Current productPOWERPART recommended consumable productsPerkins have made available the products recommended below in order to assist in the correct operation, Service and maintenance of your engine and your machine. The instructions for the use of each product are given on the outside of each container. These products are available from your Perkins AntifreezeProtects the cooling system against frost and corrosion.

7 Part number 1 litre 21825166 or 5 litres Atomiser thread sealantTo seal the threads of the atomiser into the cylinder head. Currently Hylomar Advance ChiselAllows easy removal of old gaskets and Loctite chisel. Part number CompoundTo seal the outer diameter of seals. Currently Loctite Forma Gasket No 2. Part number Easy FlushCleans the cooling system. Part number Gasket eliminatorImproves flange sealing when a gasket is not used. It provides a seal with temperature resistance that is flexible in positions where vibration and pressure occur. Currently Loctite 515. Part number Jointing compoundUniversal jointing compound which seals Hylomar. Part number 1861155 or Lay-Up 1A diesel fuel additive for protection against corrosion. Part number Lay-Up 2 Protects the inside of the engine and of other closed systems.

8 Part number Lay-Up 3 Protects outside metal parts. Part number Liquid gasketTo seal flat faces of components where no joint is used. Especially suitable for aluminium components. Currently Loctite 518. Part number NutlockTo retain and seal threaded fasteners and cup plugs where easy removal is necessary. Currently Loctite 242e. Part number PlatelockMedium strength anaerobic threadlock for tight fitted metal surfaces. Suitable for metal plated surfaces and stainless steel. Currently Loctite 243. Part number RepelDries damp equipment and gives protection against corrosion. Passes through dirt and corrosion to lubricate and to assist removal of components. Currently Loctite repel. Part number Retainer (high strength)To retain components which have an interference fit. Currently Loctite 638.

9 Part number Retainer (oil tolerant)To retain components which have a transition fit. Currently Loctite 603. Part number Silicone adhesiveAn RTV silicone adhesive for application where low pressure tests occur before the adhesive sets. Used for sealing flange where oil resistance is needed and movement of the joint occurs. Currently Loctite 5900. Part number Silicone rubber sealantSilicone rubber sealant which prevents leakage through gaps. Currently Hylosil. Part number StudlockTo permanently retain large fasteners and studs. Currently Loctite 270. Part number ThreadlockTo retain small fasteners where easy removal is necessary. Currently Loctite 222e. Part number Threadlock (heavy duty)To provide a heavy duty seal to components that have a light interference fit. Currently Loctite 262.

10 Part number document has been printed from SPI . Not for Resale1 4 Service Data Booklet , TPD 1357E, issue 1 Current productEngine number location guideNotes:zIllustration A shows the left side when looked at from the flywheel end of the B shows the right side when looked at from the flywheel end of the engine, and the rear view of the enginezIllustration C shows the top of the Threadlock (hydraulic/pneumatic)To retain and seal pipe connections with fine threads. Especially suitable for hydraulic and pneumatic systems. Currently Loctite 542. Part number Threadlock (pipe)To retain and seal pipe connections with coarse threads. Pressure systems can be used immediately. Currently Loctite 575. Part number Series- up to engine CE31244U906114W- from engine SeriesB1 or or SeriesC1 This document has been printed from SPI.