Petroleum Fitting Guide - relianceindustrial.com

1 Petroleum Fitting Guide34 Reliance Group of Companies Supporting Every Industry Agriculture | Construction | Forestry | Mining | Oil and Gas | TruckingPetroleum Fitting Guide 2015-02 725116391210138141 Tight Fill Coupler Part List for 3 Tight Fill CouplerItemPart end2P3-TFG-2 Plexiglass-shell only3P3-TFG-3 Plunger4P3-TFG-4 Full grip plunger5P3-TFG-5 Plunger cap6P3-TFG-6 Spring7P3-TFG-7 Plexiglass gasket8P3-TFG-8 Right cam arm9P3-TFG-9 Left cam arm10P3-TFG-10 Rod11P3-TFG-11 Disc12300-PPin13300-G-BUCoupler gasket14P3-TFG-13 Body3 Tight Fill Coupler Inlet EndsPart "3" male adapter4030-MAE4"4" male adapter300-FCE3"3" female couplerMale AdapterFemale CouplerSpiral Wrap Hose Protectors and Hose Protection Sleeves AvailableOur hose sleeve, wrap, and protectors reduce wear, prevent abrasion, protect your hoses and cables from friction, and shield them from potential our Order Desk for more information Call your local Reliance office to order at 1-877-955-7115 35 Petroleum Fitting Guide 2015-02 for 4 Drop ElbowItemPart (only)26200 SGKS ight glass repair kit36030 Bottom end assembly46000-9 Buna-N gasket56200 BKBushing repair kit66200 ARKArm and seal repair kit4 Drop Elbow Inlet EndsPart "male adapter6000-174"male adapter6000-153"female coupler6000-144"female couplerTight Fill Couplers and Drop Elbows All elbows feature.

2 YAcrylic sight glass and buna sight glass seals yBolt on inlets yModular cast aluminum constructionPart A OverallHeight B GroundClearance6000'D' handle model, no inlet17-3/4"10-7/8"6000A'D' handle model with 4" male adapter inlet17-3/4"10-7/8"6000T'D' handle model with anti-spill tube, no inlet17-3/4"10-7/8"6000D'D' handle model with 4" female coupler inlet17-3/4"10-7/8"6000DT'D' handle model with anti-spill tube and 4" female coupler inlet17-3/4"10-7/8"6200'Side Lever' handle model, no inlet17-3/4"10-7/8"6200A'Side Lever' handle model with 4" male adapter inlet17-3/4"10-7/8"6200T'Side Lever' handle model with anti-spill tube, no inlet17-3/4"10-7/8"6200D'Side Lever' handle model with 4" female coupler inlet17-3/4"10-7/8"6200DT'Side Lever' handle model with anti-spill tube and 4" female coupler inlet17-3/4"10-7/8"6200X'Side Lever' handle model, no inlet21"13-3/4"6200XA'Side Lever' handle model with 4" male adapter inlet21"13-3/4"6200XT'Side Lever' handle model with anti-spill tube.

3 No inlet21"13-3/4"6200XD'Side Lever' handle model with 4" female coupler inlet21"13-3/4"6200 XDT'Side Lever' handle model with anti-spill tube and 4" female coupler inlet21"13-3/4"6200 Series6000 SeriesFemale CouplerMale Adapter36 Reliance Group of Companies Supporting Every Industry Agriculture | Construction | Forestry | Mining | Oil and Gas | TruckingPetroleum Fitting Guide 2015-02 Pipe AdaptersTFA Series Adapters yFor use with 3 drop elbows (300-TFG) Part SizeFemale NPTM aterial300-TFA3 3 Aluminum HardcoatFill Adapters yFor use with 4 drop and co-axial elbows (6200, 6400 and 6500 series) yBZ4051S has NPSM thread and is supplied with a gasket Part SizeFemale ThreadMaterialBZ4051S4"4" NPSMB ronzeBZ40514"4" NPTB ronzeVapor Recovery Adapters yFor use with dual point vapor elbows (VR6200 series)

4 YCan also be used as vapor valve on tanker but does not have air interlock mount yPoppeted vapor collar at station vapor outlet yLow profile design yReplacement parts are availablePart SizeFemale NPTM aterialVR40864"4" NPTB ronzeVR4086-BY4"4" NPTZN-AL alloyFill Pipe Adapter Caps ySingle action aluminum locking cap yBronze cam arms yReplacement parts are availablePart " Call your local Reliance office to order at 1-877-955-7115 37 Petroleum Fitting Guide 2015-02 ValvesAPI Valves are used for bottom loading and unloading of Petroleum tankers, API valves are typically mounted to the piping below each tank compartment, using the built in 4 TTMA flange styles are available:1) Load only (without handle) which permits terminal loading only. Tanker unloading would be achieved through another tank connection2) Load/unload (with a handle) which permits both terminal loading, and fuel unloading through the valveManufactured to American Petroleum Institute standard API RP-1004, which allows for positiveconnection to drop adapters and rack couplers such as the Dixon Bayco 5300/5400 series rack coupler.

5 YUnique fluid flow sight level (Dependent upon part) yErgonomically curved handle operates on a short 62 degree stroke (handle is removable on some models *) yAny required maintenance is simplified, Dixon Bayco API Valves can be completely rebuilt without the need to remove the valve from the tanker * yNose ring is anodized hard coat aluminum, which in most applications will provide years of trouble free service. Nose ring can be rotated to provide a fresh connection surface yBiofuel Compatible, up to E100 (100% Ethanol) * and B100 (100% Bio Diesel)Load/Unload ValvesPart SizeFuel Compatibility5204 NGFixed handle with Baylast seals (no sight glass)Gasoline and diesel, up to E100 and B100 biofuels5204 NGCR emovable handle with Baylast seals (no sight glass)Gasoline and diesel, up to E100 and B100 biofuels5204 Fixed handle, Baylast seals and sight glassGasoline and diesel, up to E20 and B100 biofuels5204 CRemovable handle with Baylast seals and sight glassGasoline and diesel, up to E20 and B100 biofuels5204 SNGF ixed handle, Baylast seals and stainless steel spring (no sight glass)Crude oil, gasoline and diesel, up to E20 and B100 biofuels5204 TNGF ixed handle with PTFE seals (no sight glass)

6 B100 bio diesel5204 NGVF ixed handle with Viton seals (no sight glass)Gasoline and diesel, up to B100 bio diesel5204 SFIF ixed handle, Baylast seals and inline full body sight glassGasoline and diesel, up to E100 and B100 biofuelsLoad Only ValvesPart SizeFuel Compatibility5204 LNGB aylast seals (no sight glass)Gasoline and diesel, up to E100 and B100 biofuels5204 LSNGB aylast seals (no sight glass) stainless steel springsCrude oil, gasoline and diesel, up to E100 and B100 biofuels5204 LBaylast seals and sight glassGasoline and diesel, up to E20 and B100 biofuels52045204L38 Reliance Group of Companies Supporting Every Industry Agriculture | Construction | Forestry | Mining | Oil and Gas | TruckingPetroleum Fitting Guide 2015-02 Dust Caps yProtects and provides secure storage of API couplers when not in use yFlat gasket or O-ring seal versions available to suit user preference yAll API caps come with a chain yManufactured to connect to American Petroleum Institute standard API RP-1004, which allows for positive connection to rack couplers such as the Dixon 5204 series API valvesPart API cap with flat buna gasket.

7 With nylon quick release lever5000-24 Aluminum API cap with O-ring Baylast seal, with brass cam arms5000-25 Nylon API cap with flat buna seal, with plated steel padlockable roller lever5000-24 LAluminum API cap with O-ring Baylast seal, with padlockable brass armsAPI Dust Caps and Dust Plugs with Pull HandlesDelivery hoses used on tankers are often stored in tubes mounted to the side of the tanker. To make it easier for the tanker operators to remove delivery hoses from their storage tubes, Dixon has released Cam & Groove Caps and Plugs with pull handles. The tanker operator simply grabs the handle and easily pulls the hose out of the storage additional benefits of using Cam & Groove Caps and Plugs with pull handles are they: yProtect the hose coupling from damage yHelp prevent possible environmental issues due to leaking residue left in an open hosePart Aluminum Dust Plug with Pull Handle300-DC-ALPH3 Aluminum Dust Cap with Pull Handle400-DP-ALPH4 Aluminum Dust Plug with Pull Handle400-DC-ALPH4 Aluminum Dust Cap with Pull Call your local Reliance office to order at 1-877-955-7115 39 Petroleum Fitting Guide 2015-02 Gravity Drop AdaptersAPI gravity drop adapters are connected to the API valve, to adapt the API connection to either a 3 or 4 cam and groove connection.

8 The cam and groove connection allows a Petroleum drop hose to be connected to the tanker, enabling the fuel to be unloaded. Manufactured to connect to American Petroleum Institute standard API RP-1004. yFlat gasket or O-ring seal versions available to suit user preference yLip inside coupler allows user to hang the adapter on the API valve while arms are secured yParts with sight glass enable operator to see product flow yChoice of one piece or two piece modular drop adapters yBiofuel compatible, up to E100 (100% Ethanol) and B100 (100% Bio Diesel)Part Compatibility4530 API to 3" drop adapter, Baylast O-ring sealGasoline and diesel, up to E100 and B100 biofuels4530 SGAPI to 3" drop adapter, Buna-N flat gasket, in line sight glassGasoline and diesel, up to E100 and B100 biofuels4540 API to 4" drop adapter, Baylast O-ring sealGasoline and diesel, up to E100 and B100 biofuels4540 SGAPI to 4" drop adapter, Buna-N flat gasket, inline sight glassGasoline and diesel, up to E100 and B100 biofuels4540 FAPI to 4" drop coupler, Buna-N flat gasket, inline sight glassGasoline and diesel, up to E100 and B100 biofuelsBringing your Concepts to RealizationOur team of engineers utilize the latest 3D CAD software to help bring your concepts to realization.

9 From simple designs, to power units or complete Hydraulic Rig packages, Reliance Hydraulic Services is your one-stop shop to bring your hydraulic designs to life. Call 780-955-204240 Reliance Group of Companies Supporting Every Industry Agriculture | Construction | Forestry | Mining | Oil and Gas | TruckingPetroleum Fitting Guide 2015-02 Flanged Sight Flow IndicatorsTTMA sight flow indicators are often used between the API valve and tanker piping, allowing the operator to see fuel flow to or from the tank. They can be used in many other applications where a visual of liquid flow is required. It has been manufactured to connect with the TTMA (Tank Truck Manufacturer s Association) flange pattern. It has an aluminum body, acrylic sight flow and Baylast seals. yRugged aluminum body is more durable than solid piece acrylic indicators that are commonly used yEasily connect with any item that has a 3 or 4 TTMA flange yBiofuel compatible, up to E100 (100% Ethanol) and B100 (100% Bio Diesel) yMaximum flange bolt torque is 200 in-lb (inch pounds)

10 Part Compatibility5200-SFI-33" TTMA flange sight flow, 1 " width, 3 " inside diameterGasoline and diesel, up to E100 and B100 biofuels5201-SFI-33" TTMA flange sight flow, 3 " width, 3 " inside diameterGasoline and diesel, up to E100 and B100 biofuels5200-SFI4" TTMA flange sight flow, 1 " width, 4-3/8" inside diameterGasoline and diesel, up to E100 and B100 biofuels5201-SFI4" TTMA flange sight flow, 3 " width, 4-3/8" inside diameterGasoline and diesel, up to E100 and B100 biofuelsRepair KitsPart glass repair kit for 3" - 5200-SFI-35201-SFI-3-RK1 Sight glass repair kit for 3" - 5201-SFI-35200-SFI-RK1 Sight glass repair kit for 4" - 5200-SFI5201-SFI-RK1 Sight glass repair kit for 4" - Call your local Reliance office to order at 1-877-955-7115 41 Petroleum Fitting Guide 2015-02 100 Automatic Diesel Nozzle yHigh flow rating of 75 GPM (at 30 PSI) yLight weight Tenzaloy aluminum casting yTough, reliable and easy to operate automatic nozzle for fueling trucks, buses, off-road equipment and fuel oil delivery yReplaces 1124D and 1144 DPart NPT InletSpout SizeDNOG61-1/2 1-3/8 Utility Low Pressure Gravity NozzleThese delivery nozzles are manual operation (do not have an automatic flow shut off ) ideally suited for low pressures (maximum 25 PSI)