Pipe Insulation

1 INDUSTRIAL INSULATIONK ingspan Industrial Insulation LimitedPO Box 3, Charlestown, Glossop, Derbyshire, SK13 8LE, UKTelephone: +44 (0) 1457 861611 Fax: +44 (0) 1457 FURTHER INFORMATION ON THE KOOLTHERM RANGE OF PRODUCTS PLEASE TELEPHONE THE KINGSPAN TECHNICAL SERVICES DEPARTMENT(01457) 861611 INDUSTRIAL INSULATIONK ooltherm pipe Insulation Benefits & Advantages Class 0 Fire Rating for both phenolic and jacket. Negligible smoke emission. Factory Mutual approved. Best available thermal Insulation properties. Closed cell structure provides excellent moisture resistance. Offers the lowest running cost and highest energy savings compared to other Insulation materials when specified to BS 5422. Provides the optimum environmental solutionin comparison to other Insulation materials when specified to BS 5422.

2 Non-fibrous. Excellent chemical resistance will not sustain vermin or mould. Factory applied vapour barrier jacket. pipe sections treated with a specially formulated dust suppressant and passivating bore coating. Det Norske Veritas and Lloyd s Register approved for off shore applications. Suitable for use in food processing, pharmaceutical, medical and other clean air environments. Standard and heavy duty densities available. 10 Year Guarantee when installed in accordance with The Kooltherm INSULATIONCI/SfB(5-)Xn6(M2)March 1998 DESCRIPTIONK ooltherm pipe Insulation are one metre lengths of preformed CFC Free phenolicfaced with afactory applied reinforced aluminium foil are available in a full range of standardpipe diameters and Insulation thicknesses.

3 Nonstandard diameters and thicknesses are pipe Insulation may be used on mild steel, stainless steel, copper and plasticpipework operating in the temperature range of 180 C to +120 phenolic preformed pipe sectionsexceed the requirements of BS 3927: 1986,Table 1 (Type A) may be used to satisfy the requirements of BS 5422:1990 and other major nationalspecifications including, NHS CO2, NES Y50,M&E 3, M&E 100, BS 6700:1997 and Water Byelaw pipe sections carry the Water Byelaw 49recommended identification marking W18 (ie; denoting a k-value of ).Kooltherm pipe sections are available in standarddensity 35kg/m3 and heavy duty (60kg/m3).FIRE BEHAVIOURK ooltherm pipe sections are rated Class 0 asdefined in the Building Regulations ApprovedDocument B (1992) and achieve a smokeobscuration rating of less than 5%, when testedin accordance with BS 5111:Part 1 (classifiedas negligible).

4 ENVIRONMENTAL PROPERTIESIn addition to its contributions to energyefficiency, Kooltherm is manufactured entirelywithout CFC blowing agents. It provides designers and specifiers with an optimumsolution towards compliance with internationalenvironmental terms of overall environmental efficiency on acradle to grave analysis, Kooltherm can provide a very significant environmental advantagecompared to all other Insulation materials whenspecified to BS EFFICIENCY & SYSTEM RUNNINGCOSTSK ooltherm offers the most thermally efficientinsulation available when specified to BS offers a significantly better insulationperformance than all other Insulation materials,providing an energy saving benefit and lowerlong term system running RESISTANCEK ooltherm has a > 90% closed cell structure whichmakes it highly resistant to moisture penetrationand is also non-wicking.

5 It is the ideal insulationmaterial for cold, chilled, low temperature hotwater and cryogenic :For further information on these issues, the followingdocuments are available. Insulants and Running Costs,Insulants and the Environment, Moisture in Data27 KOOLTHERM THICKNESS TABLE 3 FROST PROTECTIONB ased on BS 5422 Table 10 Also to comply with the Water Byelaw 49/BS 6700 FROST PROTECTION COMPARISONS FOR OTHERCONDITIONS COMPARISON WITH OTHER MATERIALSB ased on:-Ambient still air temperature 10 CInitial water temperature5 CPermitted ice formation10%Total time to permitted ice formation in hoursKooltherm ThicknessMineral Fibre Thickness Elastomeric Foam Thickness(mm)(mm)(mm)(mm)(mm)(mm)(mm)(mm )(mm) SizeIndoor OutdoorNB (mm)(unheated) (see note)1530 2015302515153215154015155015156515158015 15 Note: The conditions specified in BS 5422 Table 10 and BS 6700 are.

6 -Ambient temperatures, Indoor 3 COutdoor 5 CInitial water temperature5 CEvaluation period24 HPermitted ice formation50%Note:Calculations based thermal conductivity values at 0 Foam the information contained in this brochureis true and accurate to the best of our knowledgeand belief, all liability for errors and omissions,damage or loss resulting herefrom is herebyexcluded. Recommendations for use should beverified as to suitability and compliance withactual requirements, specifications and anyapplicable laws and values given against these properties are typical. They are not meant to implyspecification limits and should not be used for this purpose without reference to KingspanIndustrial brochure cancels and supersedes all previouseditions.

7 Kingspan Industrial Insulation reserves theright to amend specifications without prior Data4 Fig. 1 Application of foil covered pipe sectionsFig. 2 Additional finishes available for protection over the foil and longitudinal joints sealed with self adhesive foil tape2 Additional bands equally spaced1st coatReinforcingmembrane2nd coat1metre pipe section1ST COATMEMBRANE2ND COATEXTERNAL (Weather Protection)Encacel TChilglass TPLANT ROOMSCP 55 Chilglass 55 GENERAL AREASCP 50 CanvasCP 50 REFRIGERATIONKP 13 Chilglass 13300mm300mm5 Fig. 3 Preformed bends are available as alternative to mitredsectionsNote: Insulation exposed to weather conditions should beprotected with a suitable weather resistant finish of either,Kingspan Encacel T, Polyisobutylene or metal in plantrooms or other areas exposed tomechanical damage shall be protected with either,Kingspan Chil-Kote CP 55, plastic or metal BendFig.

8 4 K-Block, pipe support insertsThickness Tables and Comparisons6 KOOLTHERM THICKNESS TABLE 1 Hot Water Supply at 60 CBased on BS 5422: 1990 Table 15 Heating Systems at 75 C and 100 CBased on BS 5422: 1990 Tables 11, 12, & LOSS COMPARISONSH eating water, mean temperature75 CAmbient still air temperature10 CThermal conductivity at 55 C mean;Kooltherm Fibre Heat Loss in Watts per Linear MetreKooltherm ThicknessMineral Fibre Thickness(mm) (mm) (mm) (mm) (mm)(mm) (mm) (mm) (mm) (mm) Type ->GasSolidOil Water Temp -> 60 C 75 C 100 C 60 C 75 C100 C 60 C 75 C100 CPipe SizeThicknessThicknessThicknessNB (mm)(mm)(mm)(mm)

9 1515151515151515151520151515151515151515 2520152015151520152032201520151515201520 4020152015151520202050201520201515252025 6525202520152025202580252025202020252025 1002520252020202520251252520252020202525 2515025202520202025252520025202525202035 2525250302525252025352535 Flat353030302030353035 KOOLTHERM THICKNESS TABLE 2 CHW & CW SERVICESB ased on BS 5422: 1990 Table 7 HEAT GAIN COMPARISONSC hilled water, mean temperature5 CAmbient still air temperature25 CThermal conductivity at 14 C mean; Heat Gain in Watts per Linear MetreKooltherm ThicknessElastomeric Foam Thickness(mm)(mm)(mm)(mm)(mm)(mm)(mm)(mm )(mm)(mm) Temp -> 0 C5 C10 CPipe SizeThicknessNB (mm)(mm)15201515152015152520151532201515 4020201550252015652520158025201510025202 0125302020150302520200302520250352520 Flat403025 THERMAL PERFORMANCE (Standard Density & Heavy Duty)

10 Mean Temperature Ck-value SPECIFICATION DETAILSAll pipework operating up to 120 C to be fullyinsulated with Kooltherm, Class 0, CFC Free,Bore coated pipe Insulation having a standarddensity of 35 kg/m3and a factory appliedreinforced aluminium foil vapour barrier joints in the jacket to be sealed with 50mmwide self adhesive foil one metre length of pipe Insulation to beadditionally secured with two evenly spacedbands of tape at approximately 300mm pipe hanger support brackets, Kooltherm KBlock high density pipe support inserts shall thicknesses for each service temperatureshall be in accordancewith Table 1,2 or 3, oras otherwise specified. (For further details referto the Kooltherm Specification Guide).3 KOOLTHERM PHENOLICSTANDARDHEAVY DUTYDENSITY35 kg/m360 kg/m3 COMPRESSIVE STRENGTHP arallel to rise172 kPa400 kPaPerpendicular to rise84 kPa270 kPaCOLOURGreyCreamSPECIFIC HEAT kJ/kg.