Pipes, Fittings, Valves - Eurofusion AS

1 Pipes, Fittings, ValvesSIMONA Your Partner for Piping Systems05/2004 Pipes, Fittings, Valves SIMONA3 Content4 SIMONA Pipes, Fittings and Valves Piping Systems for all Applications6 Quality, Service, Innovation7 Approvals8 Norms10 Admissible working pressures for pipes and fittings11 Technical data 12 KeyDelivery programme pipes14PE 100 Pressure pipes15PE 100 Pressure pipes for drinking water16PE 100 Coils for drinking water and waste water17PE 80 Pressure pipes18PE 80 CoEx Sewer pipes19PE 100/PE 80 SPC-Pipes20PE 80 Electrically conductive pressure pipes21PE 80 Effluent pipes (HT)22PP Pressure pipes23 PVDF Pressure pipes24 PVDF Liner pipes25 PPs Ventilation pipes26 PVC-U Pressure pipes27 PVC-GLAS Pressure pipes28E-CTFE Pressure pipesDelivery programme fittings30PE 100/PE 80 Fittings with elongated spigots for butt and electro fusion welding32PE 100/PE 80 Fittings with short spigots for butt welding34PE 100/PE 80 Special fittings35PE 100 Fittings for electro fusion welding35 Welding machines and accessories for electro fusion welding36PP Fittings with elongated spigots for IR- and butt welding37PP Fittings for electrofusion welding38PP Fittings with short spigots for butt welding40PP Special fittings41PE 80/PP Fittings for socket welding42 Fittings for flange assemblies PE 80/PE 100/PP Piping systems43 Fittings for flange assemblies PVDF pipingsystems44 PVDF Fittings with elongated spigots for IR- and butt welding46 PVDF Fittings for socket

2 Welding47 PPs Fittings for ventilation pipes48 Double containment piping systems 48 Systems for soak-away pipes and land-fill sitesDelivery programme valves50PP Valves manually operated51 PVDF Valves manually operated52 Butterfly Valves 52 Accessoires for valves53We are at your Service54 SIMONA worldwideIn waste water disposal you cantake advantage of pressurepipes and open channels madeof PE 80 and PE 100; within thearea of drinking water supply ,this range is supplemented bythe material PP. For solutions inthe field of chemical apparatusand installation engineering weoffer you pipeline componentswhich have a proven track recordin everyday to our state-of-the-artextrusion technology, we areable to extrude pipes up to adiameter of 1000 mm. The pos-sible wall thicknesses rangefrom mm to 60 mm. In addi-tion to our standard dimensions,we can offer you customisedsizes that are tailored to yourindividual Pipes, Fittings, Valves 05/2004 SIMONA Pipes, Fittings and Valves Piping Systems for all ApplicationsPE-EL exit air ductsFor the construction of pipingsystems, SIMONA offers you acomprehensive product portfoliocomprising pipes, fittings andvalves made of various materi-als.

3 They range from PE, PP andPVC to the partially fluorinatedmaterials PVDF and E-CTFE. This diversity of materials willalso meet your application-specific requirements, : corrosion resistance tension crack resistance permanent watertight seal or chemical 80 sewer pipeWelding preparation for double containment pipingPP pipe system for brewery seweragePE delivery line on floating pontoonsOur high-end range of pipes iscomplemented by our comprehen-sive portfolio of fittings andvalves in materials PE, PP andPVDF. For permanently watertightpipes, we offer you fittings forthe following connection sys-tems: Butt welding Electric socket welding Electrofusion fittings Socket welding Infra-red welding Flange range includes complete piping systems from a singlesource for: Industrial pipeline construc-tion, for the conveyanceof aggressive chemicals Waste water disposal Drinking water supply Ventilation systems Landfill engineering and Sewer repairs.

4 PVDF industrial pipe system05/2004 Pipes, Fittings, Valves SIMONA5PP tank connectionsPE 80 ovoid ductPP swimming pool pipework PE 80 co-extruded pipe reliningIn addition, we can offer you aspecial package of products andservices for repairing leakingpipework systems: Pipes in various lengths for arange of joining methods Special sizes of pipe adaptedto the standard nominal dia-meters of other materials Co-extruded pipes forimproved illumination duringinternal camera inspection SPC pipes with a protectivejacket made of modifiedpolypropylene and a poly-ethylene inner pipe Ovoid ducts for repairing damaged sewers. 6 SIMONA Pipes, Fittings, Valves 05/2004 Quality, Service, InnovationThe quality and environmental mana-gement system of SIMONA AG is cer-tified to DIN EN ISO 9001 : 2000and DIN EN ISO 14001 : 1996 SIMONA AG is one of the leadingmanufacturers of semi-finishedplastics.

5 Our portfolio of productscovers a wide range of applica-tions: Sheets in thicknesses to 200 mm Pipes in diameters from 10 to 1000 mm Fittings in diameters from 16 to 1000 mm Solid rods in diameters from 6 to 800 mm Hollow rods in diameters from110 to 510 mm Profiles and welding rods Electrofusion fittings ValvesThe materials used are PE, PP,PVC-U, foam PVC-U, PETG, PVDFand E-CTFE as well as specialmaterials, i. e. for applications inthe orthopaedic AG with its head office in the Rhineland-Palatine Kirn(Germany) produces sheets,rods, profiles and welding rods inworks I and II. Using technologi-cally advanced equipment andmachinery the pipes and fittingsproduction is situated in works IIIin Ringsheim in Baden-W rttem-berg. To complement this, ourworldwide distribution networkwith subsidiaries and sales part-ners guarantees a service closeto the customer on all quality of our products andservices is one of our utmost priorities.

6 We, therefore, criticallyaudit and improve our quality management on a continualbasis. To us this is a never ending high demands that we set are not limited to our ownorganisation but extend to theneeds and requirements of ourcustomers. The quality standardof our services is the decisive factor within our product sense of quality combines the project development, the purchase of raw materials, theproduction, the dispatch, theadvice given during projecting on the spot and the cooperation with our , we are proud to state that we have achieved the DIN EN ISO9001 certification as the first enterprise of our kind and thatour quality management will beconstantly optimized by externaland internal audits. Certificationof our environmental managementsystem in accordance with DIN ENISO 14001: 1996 also bears tes-timony to the pioneering role wehave assumed within the quality management system ofSIMONA AG in compliance with thePressure Equipment Directive is certi-fied to 97/23/EG Annex I, para.

7 Pipes, Fittings, Valves SIMONA7 ApprovalsApprovalstest mark numbername of Ventilation pipesDVGW-approvalDVGW-registration numberPE 80/PE 100 Gas pipesDG-8106AS2211DG-8111AS2212DW-8136AU 2235PE 80/PE 100 Drinking water pipesDW-8141AU2236DW-8146AU2237T V-certificationMUC-KSP-A 006PE 100/PE 80/PPPipesMUC-KSP-A 025PE 100/PE 80 SPC-PipesFM-approval3003707, class number 80/PE 100 injected fittings, PE 80 E-Fittingproduction group 121 DV-8601AR2080PE 80/PE 100 injected fittings, PE 80 E-Fittingproduction group 122 DV-8601AR2081PE 80/PE 100 injected fittings, PE 80 E-Fittingproduction group 123 T V-certificationMUC-KSP-A 006PE 100/PE 80 FittingsWater Byelaws Scheme Approval9803504, 9909503PE 80 injected fittings01105112PE 100 injected fittings9603509PE 100 injected fittingsPIIP-approval301 PIIP pren 1555-3PE 100 injected fittings301 PIIP pren 12201-3 IIP/UNI-approval301 UNI 10910PE 100 injected fittingsPP-FittingsDIBt-test injected fittingsT V-certificationMUC-KSP-A 006PP FittingsPVDF-FittingsDIBt-test injected fittings up to d 160 mmFM-approval3003707, class number 4910 PVDF FittingsRemark: Some of the PE 100 fittings are indicated with the SDR denomination SDR 17.

8 These items are produced within the tolerance range of SDR 17 andSDR 17,6. These fittings can consequently be connected to component parts of pressure rating SDR 17 or 17,6 by heated element butt welding and,if suitable, by heated coil welding (with elongated spigots) as pipes and fittings are registrated by the German Instituts Deutsches Institut f r Bautechnik Berlin and DVGW for gas and Pipes, Fittings, Valves 05/2004 Test group categoryNormPE 80/PE 100 Pressure pipes and coilsDIN 8074/8075 PE 80/PE 100 SPC-pipesInner pipe acc. to DIN 8074/8075, DIN 19537 DIN EN 12201, DIN EN 13244PE-EL Pressure pipesDIN 8074/8075PE 100/PE 80 Waste water pressure pipesDIN 8074/8075, DIN EN 13244PE 100/PE 80 Drinking water pipesDIN 8074/8075, DIN EN 12201PE 80 CoEx Sewer pipesacc. to DIN 8074/8075, DIN 19537PE 80 Effluent pipesDIN 8074/8075, DIN EN 1519PP Pressure pipesDIN 8077/8078 PVDF Pressure pipesISO 10931 PVC Pressure pipesDIN 8061/8062 PPs Ventilation pipesDIN 4102 building material classB1; acc.

9 ToDIN 8077/8078E-CTFE Pressure pipesacc. toISO 10931 PipesNorms05/2004 Pipes, Fittings, Valves SIMONA9 Test group categoryNormPipe joints and pipe parts for pressure pipes, made of polyethylene DIN 16963 Fittings in segmentally manufactured bends for butt weldingDIN 16963, Part 1 Fittings in segmentally manufactured, swept tees and branches for butt weldingDIN 16963, Part 2 Fittings made of pipe formed bends for butt weldingDIN 16963, Part 3 Stub flanges for filament butt welding, flanges, sealsDIN 16963, Part 4 Fittings, injection moulded, for butt weldingDIN 16963, Part 6 Elbows, injection moulded, for socket weldingDIN 16963, Part 8 Tees, injection moulded, for socket weldingDIN 16963, Part 9 Sockets and end caps, injection moulded, for socket weldingDIN 16963, Part 10 Stub flanges, flanges, sealing rings for socket weldingDIN 16963, Part 11 Reducers machined for butt weldingDIN 16963.

10 Part 13 Reducers, injection moulded, for socket weldingDIN 16963, Part 14 Fittings made of polyethylene for underground pipes and pipeworkDIN 19537, Part 1 pipe joints and pipework parts for pressure pipes made of polypropyleneDIN 16962 Fittings in segmentally manufactured bends for butt weldingDIN 16962, Part 1 Fittings in segmentally manufactured, swept tees and branches for butt weldingDIN 16962, Part 2 Fittings made of pipe formed bends for butt weldingDIN 16962, Part 3 Stub flanges for filament butt welding, flanges, sealsDIN 16962, Part 4 Elbows, injection moulded, for socket weldingDIN 16962, Part 6 Tees, injection moulded, for socket weldingDIN 16962, Part 7 Reducers, injection moulded, for socket weldingDIN 16962, Part 9 Fittings, injection moulded, for butt weldingDIN 16962, Part 10 Stub flanges, flanges, sealing rings for socket weldingDIN 16962, Part 12 Piping systems for industrial applications, made of PVDFISO 10931-3 Fittings10 SIMONA Pipes, Fittings, Valves 05/2004 Admissible Working Pressuresfor Pipes and Fittings1PN is valid for water at 20 C and a calculated life expectancy of 50 europeanized norms DIN 8074/8075 (PE), DIN 8077/8078 (PP) and DIN 8061/8062(PVC-U) as well as the followingapplications oriented DIN-EN and ISO standards distinguishbetween different safety factorsleading to different PN chargesat a given geometry, outerdiameter wall thickness ratio(SDR).