PL Blade and Off-Truck Components SPEEDWING …

1 SPEEDWING SnowplowModel 8600 SWBlade Crate AssemblyParts List A DIVISION OF DOUGLAS DYNAMICS, 15, 2010 Lit. No. 40686, Rev. 078600 SWLit. No. 40686, Rev. 07 September 15, 20108600 SWLit. No. 40686, Rev. 07 September 15, 2010 Blade Components ..1 Off-Truck Components ..5 Pivot Beam, Light Tower and A-Frame ..5 Hydraulic Unit ..7 Lift and Angle Rams .. 9 Hoses and Fittings .. 9 Electrical Components .. 10 Vehicle-Side Wiring Diagram 3-Port, 2-Plug Systems .. 11 Headlamp Kit ..12 Lit. No. 40686, Rev. 07 1 September 15, 20108600SW271232120192210111213151617181 467823424252659292819 Blade ComponentsLit. No. 40686, Rev. 07 2 September 15, 20108600SW48488 Moldboard AssemblyItemPartQtyDescription1484871 Moldboard2B615701 Cutting Edge, Moldboard3B61196111/2-13 x 1-1/2 Carriage Bolt G84B61365111/2-13 Flanged Locknut5490712HD Plow Shoe Assy66004521-1/8 ID, 1-5/8 OD x 1-1/2 Spacer79119252 Flat Washer Special89301027/16 x 1-3/4 Linchpin9B610491 Plow Guide Assy106849445/16-18 x 1 Hex Cap Screw G5119133245/16-18 Hex Locknut GB Topring12963271 Wing Label DS13B530621 Wing DS14B616101 Cutting Edge, Wing DS (T1)15B613416 Pin, Spring.

2 25 x , Wing Spring Mount17B530762 Guide, Wing Spring18696954 Compression Spring19295934 Label Multiple Pinch Points20292561 Label Crush Hazard21494431 Label POWER HITCH 2 Attach/Detach22B615722 Pin, Wing Mounting23B631751 Label, Center Moldboard (BLZ 1085)24B616142 Plug, Finishing25B530751 Wing PS26963281 Wing Label PS27B616111 Cutting Edge, Wing PS (T1)28599001 Label Information (Warning)29 782191 Defl ector Kitns B520931 Snowplow Airfoil ns = not shown G = Grade = Accessory OnlyLit. No. 40686, Rev. 07 3 September 15, 20108600SW1754 236** Pins used to lock wings in straight position. Includes hardwareBlade ComponentsLit. No. 40686, Rev.

3 07 4 September 15, 20108600 SWBlade ComponentsItemPartQtyDescription1B616152 3/4-10 Hex Jam Nut2B6134323/4-10 Hex Nut3B6157623/4 USS Hardened Washer4409882 Cable Assembly w/Hardware 860SW (Incl. Items 1, 2, 3, 5 and 7)5B615632 .625 x Clevis Pin69573923/4 x Clevis Pin79060121/4 x 1-1/2 Cotter Pin8B6110529/64 x 2-11/16 Hairpin CotterSS = Stainless SteelLit. No. 40686, Rev. 07 5 September 15, 20108600 SWPivot Beam, Light Tower and A-Frame Components373954*53*46745133485644404511 1642513151413183875121025859571516353639 3415411615309672331242729141717603868646 665707172732620284252*192841* Included in Undercarriage Kit only when necessary (determined by vehicle type and model).

4 ** For mounting plate with holes. For mounting plate with keyhole slots. No 6162**21 CurrentEarlierHoleNoHoleCurrentEarlier28 42 BBAA3377757632 Lit. No. 40686, Rev. 07 6 September 15, 20108600 SWPivot Beam, Light Tower and A-Frame ComponentsItemPartQty DescriptionItemPartQty Description19133745/8-11 Hex Locknut GB21696891 Label SECURITY GUARD 2411381 Pivot Beam289133393/8-16 Hex Locknut GB3230394 Trip Spring29411171 Draw Latch Assembly4 50655 4 Eyebolt Kit37 41124-1 1 Light Tower, Upper5411472 Pivot Bushing Kit3841125-11 Light Tower, Lower69049045/8-11 x 4 Eyebolt G2399133853/4-10 Hex Locknut GB7B165362 Bushing Plow Pivot SW4041129-12 Hitch Pin Kit8B616164 Retaining Ring HD429020183/16-16 x 1 Carriage Bolt G59 412361A-Frame44412371 Mount Adapter Assembly10411461 Pivot Bolt Kit52*632122 Spacer116694911-8 x 9 Hex Cap Screw G5 Special53*405142 Height Adjustment Plate Tall129134011-8 Hex Locknut GB54*405152 Height Adjustment Plate Short13411224 Pin Kit5640517-12 Receiver Hardware Kit14681641 x 4 Clevis Pin G557484781 Cover Assembly159191175/32 x 1-1/2 Cotter Pin60482071 Label.

5 POWER HITCH Switch ID16405473 Ram Pin Kit619003933/8-16 x 1 Hex Cap Screw G5174045831 x 6-1/2 Clevis Pin629120333/8 Split Lock Washer18410962 Ram Assembly 1-3/4 x 11-3/8639804333/8-16 x 1 Button Flange Cap Screw19405481 Module Mounting Plate KitItem 29 41117 Draw Latch Assembly159191135/32 x 1-1/2 Cotter Pin35411051 Draw Latch174045831 x 6-1/2 Clevis Pin366645113/4-10 x 6 Hex Cap Screw G520406602 Spring399133813/4-10 Hex Locknut GB30410951 Ram Assembly 3-1/2 x 5-1/241911923 Flat Washer Special34411041 Draw Latch HookItem 44 41237 Mount Adapter Assembly339114723/4 Flat Washer Narrow486644943/4-10 x 2-3/4 Hex Cap Screw G5399133843/4-10 Hex Locknut GB514214221/8 x 1-9/16 R-Pin Cotter451 Mount Adapter74 43133 23/4 Narrow Washer464049623/4 x 4-3/8 Clevis PinItem 57 48478 Cover Assembly1 Cover59484211 Label, Information BD SW58B6162823/8-16 Clamping KnobItem 72 48731 Stand Assembly DS23274611 Compression Spring65676361 Spring, Lock Stand24487331 Handle DS66487151 Spring, Return, Stand25487301 Stand DS676770013/16 x 1-1/4 Pin, Roll27487281 Stand Shoe689046111/4-20 x 3/4 Hex Cap Screw G531406621 Pin Stand704110111/4-20 x 2-1/4 Hex Cap Screw G864696851 Cap Stand Plunger719133121/4-20 Hex Locknut GB G = Grade* The height adjustment plates are not included in the Crate Assembly Box.

6 And are not required for all applications. When required, the correct plates are packaged and sold with the Undercarriage Kits. Earlier A-frames (without hole) must also replace Item 44 Mount Adapter No. 40686, Rev. 07 7 September 15, 20108600 SWPivot Beam, Light Tower and A-Frame ComponentsItemPartQty DescriptionItemPartQty DescriptionItem 73 48732 Stand Assembly PS23274611 Compression Spring65676361 Spring, Lock Stand26487291 Stand PS66487151 Spring, Return, Stand27487281 Stand Shoe676770013/16 x 1-1/4 Pin, Roll31406621 Pin Stand689046111/4-20 x 3/4 Hex Cap Screw G532487341 Handle PS704110111 /4-20 x 2-1/4 Hex Cap Screw G864696851 Cap Stand Plunger719133121/4-20 Hex Locknut GBItem 75 48556 Transport Pin Kit766335413/4 x 6 Clevis Pin779196211/8 Hairpin Cotter339114713/4 Flat Washer Narrow G = GradeLit.

7 No. 40686, Rev. 07 8 September 15, 20108600 SWThis page intentionally left No. 40686, Rev. 07 9 September 15, 20108600SW783016296915171428182221232425 2627201911432513110 Hydraulic Unit ComponentsLit. No. 40686, Rev. 07 10 September 15, 20108600SW41140 Hydraulic UnitItemPartQty DescriptionItemPartQty Description1482781 Breather19B800511 Relay Kit2482791 Reservoir Kit202909921/4-20 x 1/4 Hex Washer-Head366607410-24 x 5/16 Machine ScrewThread-Rolling Screw49207913/8 Plug NPTF Square21482871 Check Valve5665191O-Ring 2-25022482881 Valve 2-Way NC w/Rev Flow6 73897 1 Magnet23 48289 1 Valve 4-Way, 3-Position79008055/16-18 x 2-1/2 Hex Cap Screw G524482911 Valve 4-Way.

8 3-Position8562741O-Ring 013 Closed Center9665151 Pump Shaft Seal25298491 Plow Control Harness 3 Coilns483021 Seal Repair Tool Kit w/Seal26298511 Plow Control Harness 2 Coil10494871 Hydraulic Pump Kit27290711 Cable Assembly 8"11482811 Filter28482951 Plow Battery Cable14482831 Relief Valve 1 Set29411391 Manifold Assembly w/o Valves15482411 Stem Assembly Needle Valve30410911 Relief Valve Kit164434417/16-20 Socket O-Ring Boss Plug31B604302 Counterbalance Valve Kit17*563641 Bearing Sleevens3 Fuse 5-Amp Mini Automotivens482841 Bearing Repair Tool Kit w/BearingBlade-Style (for Items 25 and 26)18482851 MotorO-Ring Service Kits 48301 O-Ring Kit 48310 Seal Kit 2-Way Valves 48309 Seal Kit 3-Way & 4-Way ValvesItem 29 41139 Manifold Assembly w/o Valves366607410-24 x 5/16 Machine Screw14482831 Relief Valve 1 Set5665191O-Ring 2-25015482411 Stem Assembly Needle Valve8562741O-Ring 013164434417/16-20 Socket O-Ring Boss Plug9665151 Pump Shaft Seal17*563641 Bearing Sleevens = not shownG = Grade* Use 48284 tool to to for hydraulic unit service information and specifi No.

9 40686, Rev. 07 11 September 15, 20108600 SWLift and Angle Ram ComponentsHoses and Fittings12123142To DSAngle RamTo Li f t Ra mBase EndTo Li f t Ra mRod EndTo PSAngle Ram24541095 Lift Ram Assembly 3-1/2 x 5-1/2 ItemPartQty Description14835811-1/2 Gland2410981 Seal Kit 3-1/2" DA Ram41096 Angle Ram Assembly 1-3/4 x 11 ItemPartQty Description15040311-3/4 Gland24109711-3/4 Seal KitHoses and FittingsItemPartQty DescriptionItemPartQty Description14109411/4 x 18 Hose w/FJIC Ends5405721 Elbow 90 Extra Long24057021/4 x 22 Hose w/FJIC Ends 6M O-Ring/MJIC34056911/4 x 16 Hose w/FJIC Ends6410931 Elbow 45 9/16-18 x 7/16-20 ORB4405716 Elbow 90 6M O-Ring/MJICF = FemaleM = Male or

10 Metric464Go to for hydraulic unit service information and specifi No. 40686, Rev. 07 12 September 15, 20108600 SWElectrical ComponentsPlow-Side Electrical ComponentsItemPartQty DescriptionItemPartQty Description144354-31 Plow Module6405761 Switch, Toggle 24435521/4-20 x 5/8 Hex Washer-HeadMOM-ON, OFF, MOM-ONThread-Rolling Screw7482592 Boot, Switch39133121/4-20 Hex Locknut GB8612461 Cable Boot4482945 Coil w/Wire Leads5405751 Switch, Toggle MOM-ON, OFF, ONVehicle-Side Electrical Components *420141 Cable Assembly, Vehiclens483252 Plug Cover*285871 Control Harness, Vehiclens = not shownG = Grade* For diagram see Vehicle-Side Harness Diagram41567238 Lit.