Plasma Cutting Products - Kjellberg

1 In GermanyPlasma Cutting ProductsPioneers in Plasma Cutting since 1959for each Task the optimum System- 2 -3D Plasma cutting2D Plasma cuttingContour CutUnderwater plasmaMarkingManual Plasma cuttingKjellberg Finsterwalde a company with long tradition offers a wide range of Products for CNC-guided and manual Plasma Cutting that fit different demands and requirements. With Products made in Germany users obtain not only state-of-the-art equipment but also the latest Plasma Cutting technology: HiFocus neo series with Contour Cut technology FineFocus series 3D Plasma Cutting with robots CutFire series PA-S series CUTi series Additional Equipmentneo: high speed, best quality, long lifetime, low costsPlasma Cutting Technology made in GermanyHigh Cutting speed and best quality are no contradiction with Plasma Cutting units from Kjellberg : neo offers long-living consumables, optimised technology and low gas consumption as well as reduced Cutting costs and increased : new efficient originalContour Cut Precision in DetailContour Cut stands for the precise cuttingof mild steel.

2 When Cutting small contours,narrow bars and small holes with a diameter to thickness ratio of 1:1 an outstanding cut quality is cut surfaces and shar p cut edgesreduce time-consuming , productivity increases while costs Contour Cut Speed contours can becut at similar quality up to 50 % faster. Dueto the shorter processing time the costs percutting metre are efficient original- 3 -HiFocus 280i neo, HiFocus 360i neo, HiFocus 440i neoFor frequently changing Cutting tasks, like Cutting different materials or a wide range of material thicknesses, HiFocus neo is the perfect Ranges HiFocusCutting CurrentMaterial thickness in mm80 A130 A160 A280 A360 A440 A600 AMild steelStainless SteelRecommended Cutting range (1)Max. Cutting range (2)Piercing (1), (2)1020304050607080901001101201301401501 60(1) These data are depending on the materials to be cut and their compositions.

3 (2) Observe piercing Data HiFocusPower sourceHiFocus 80i HiFocus 130 neoHiFocus 161i neoHiFocus 280i neoHiFocus 360i neoHiFocus 440i neoHiFocus 600i neo (5)Mains voltage (3)3x 400 V, 50 Hz2x 3x 400 V, 50 HzFuse, slow25 A50 A50 A100 A125 A200 A125 A + 134 A Connected load, kVA32 kVA28 kVA67 kVA87 kVA127 kVA87 kVA + 93 kVA Cutting current 100 % duty cycle80 A130 A160 A280 A360 A440 A600 A Marking current-16 A5-25 A5-50 A5-50 A5-50 A5-50 ADimensions (L x W x H)970 x 510 x 970 mm960 x 540 x 1050 mm985 x 570 x 1140 mm1030 x 680 x 1450 mm1030 x 680 x 1450 mm1030 x 680 x 1450 mm2 x 1030 x 680 x 1450 mmMass161 kg251 kg206 kg505 kg517 kg589 kg517 kg + 510 kgPlasma gasesO2, N2O2, Ar, H2, N2O2, Ar, H2, N2O2, Ar, H2, F5 (4)O2, Ar, H2, F5 (4)O2, Ar, H2, F5 (4)O2, Ar, H2, F5 (4)Marking gases-ArArArArArArSwirl gasesO2, N2, Air, F5 (4)O2, N2, Air, F5 (4)O2, N2, Air, F5 (4)O2, N2, AirO2, N2, AirO2, N2, AirO2, N2, Air(3) Other voltages and frequencies on request (4) Forming gas F5 (95% N2/5% H2) (5) Consisting of HiFocus 360i neo and PowerModul HiFocus 600i neoHiFocus 600i neoHiFocus 440i neoHiFocus 360i neoHiFocus 280i neoHiFocus 161i neoHiFocus 130 neoHiFocus 80iHiFocus neo Precise and efficient Plasma Cutting HiFocus neo systems offer a higher level of performance.

4 Users benefit from an excel-lent Cutting and marking quality. Moreover, high Cutting speeds improve productivity and lower process Cutting currents of maximum 600 A the HiFocus neo series covers a Cutting range from mm to 160 HiFocus neo systems can be used in combi-nation with all CNC-guiding and robot systems in the addition to straight, contour and bevel cuts up to 50 , the Plasma Cutting systems HiFocus 130 neo, HiFocus 161i neo, HiFocus 280i neo, HiFocus 360i neo, HiFocus 440i neo and HiFocus 600i neo can also be used for marking, notching and 4 -The automatic torch changing unit ATChangerallows the automated change of Plasma torchheads. Based on the quick-change systemused for Kjellberg Plasma torches. ATChanger offers the following advantages: Almost fully automated controll of the Cutting system Increase of productivity due to reduced down-times Equipping of system with up to eight torch-heads with consumables for constant or different Cutting tasks Quick change between highest Cutting output and finest marking possibleFlow Control Automatic Adjustment of Plasma and Swirl GasesATChanger changing a plasmatorchThe optimum gas mixture and the volume flow play an essential role in order to achieve a high cut quality.

5 Kjellberg Finsterwalde offers a flow-controlled Plasma gas control unit for the automatic adjustment of Plasma and swirl Plasma Gas Unit FlowControl for HiFocusThe settings for different materials and material thicknesses can be accessed and used from the factory-adjusted Cutting database. Speci-fic or modified data can be saved in a special customer database. The FlowControl can also be installed in existing guiding systemswithout database settings for different materials and material thicknesses can be accessed and used from the provided Cutting database. Specific or mo-dified data can be saved in a special customer database. The FlowControl can also be instal-led in existing guiding systems without databa-se FlowControl can be controlled by a serial interface and can be used for HiFocus neo systems from HiFocus 130 neo to HiFocus 600i neo also for offers space for up to eight plasmatorchesATChanger Automatic Torch Changing UnitThe ATChanger can be installed in 2D and 3D guiding systems.

6 It can be used for HiFocus 280i neo, HiFocus 360i neo and HiFocus 440i neo also as 5 -FineFocus For the upper Cutting RangeCutting CurrentMaterial thickness in mm130 A200 A300 A20406080100120160 FineFocus 450 FineFocus 600 FineFocus 800 Cutting Ranges FineFocusRecommended Cutting range (1)Max. Cutting range (2)Piercing (1), (2)Technical Data FineFocusPower sourceFineFocus 450 FineFocus 600 FineFocus 800 Mains voltage (3)3x 400 V, 50 HzFuse, slow50 A100 A125 AConnected load, kVA60 kVA83 kVACutting current 100 % duty cycle100 A (130 A at 75 % ED)200 A300 AMass1025 x 711 x 970 mm980 x 644 x 1320 mm1370 x 870 x 1505 mmDimensions (L x W x H)251 kg370 kg556 kgPlasma gasesO2, Air, Ar, H2, N2O2, Air, Ar, H2O2, Air, Ar, H2 Swirl gasesAir, N2 Air, N2 Air, N2(3)

7 Other voltages and frequencies on requestThe FineFocus 800 can be modified quickly and easily for applying the HotWire technology for Cutting electrically conductive, non-conducti-ve, combined and interrupted 800, FineFocus 600, FineFocus 450 The robust systems of the FineFocus series offer high performance even under extreme condi-tions. Good cut qualities can be achieved even under heavy load. Besides of technical gases, it is also possible to cut with air and achive high FineFocus 800 is the most powerful systemof the series. Two of them connected in parallelmake the FineFocus 1600 which achieveshighest Cutting performance. Furthermore, boththe FineFocus 800 and the FineFocus 1600 canbe used for underwater Plasma to their attractive price-performance ratio,the FineFocus systems are ideally suited for allmetal-working industries, steel and metalconstruction, shipbuilding or metal : patented and unique HotWireQuality Cutting of gratings(1) These data are depending on the materials to be cut and their compositions.

8 (2) Observe piercing 6 -Robot-Guided Plasma CuttingPlasma Cutting of a pipe Plasma Cutting of open profilePlasma Cutting of a closed profileAll systems of the HiFocus neo series and the FineFocus 800 can be used in combination with all robotsystems in the market. Diverse types of work-pieces can be cut with robot systems: Structural components for vehicles Pipes and containers Hollow profiles, open and closed profiles as well as bulb flat profiles Dished bottoms Robot-guided Plasma Cutting offers the follo-wing advantages: Cost-efficient Cutting Simple programming High Cutting speeds High cut quality, almost no rework required High flexibility in application Torches for Every TaskFor all Plasma Cutting systems, we offer Plasma torches that can be used in combination with robots, partly different designs.

9 Straight version with 60 angled torch head Straight version with 90 angled torch head With quick-change headKjellberg Plasma torches can be used for bevel Cutting up to 50 , with special torches up to 60 .- 7 -PA-S70 W, PA-S45 WPlasma gougingPlasma gouging does not require after-treatment and produces less smoke compared to gouging with carbon Ranges PA-SCutting CurrentMaterial thickness in mm130 A240 A10203040506070PA-S45 WPA-S70 WPower sourcePA-S45 WPA-S70 WMains voltage (3)3 x 400 V, 50 HzFuse, slow63 A125 AConnected load, kVA76 kVACutting current45 A at 100 % A at 100 % A at 60 % A at 100 % A at 100 % A at 80 % (L x W x H)1025 x 711 x 970 mm1380 x 870 x 1080 mmMass240 kg460 kg(3) Other voltages and frequencies on request Technical Data PA-SBoth the machine and hand torches can be quickly converted for Plasma gouging.

10 Plasma gouging is ideal for eliminating welding defects, cracks, cavities and inclusions for preparing for Plasma Cutting with Machine and Hand TorchesThe PA-S series is based on conventional step-switched power sources which are ideally suited for automated Cutting tasks with machine torches in combination with 2D guiding systems and 3D robots, but also for manual use with hand offer straight standard torches and specialtorches with short shafts as well as torches with a 60 or 90 angled torch advantages are: Good quality of both cut surfaces High lifetime of consumables due to direct liquid cooling It is possible to perform contour and straight cuts as well as bevel cuts up to 60 and inter-rupted cuts in all 2D and 3D wide range of accessories is available for thehand torches which make it easy to performmany diverse Cutting Cutting range (1)Max.