POWER CONTACT TOOLING GUIDE - dmctools

1 POWER CONTACT TOOLING GUIDECONNECTOR IMAGECONNECTOR PART NUMBERDESCRIPTIONSOURCESCONTACTSSIZE (AWG) NUMBER (CURRENT)PART NUMBER (SUPERSEDED)WIRE RANGECOLOR CODE (BIN)CRIMP TOOL AND ACCESSORYASSEMBLY TOOLSMATING ENDWIRE BARRELAF8 AFM8MH8601716P-139-000WA23 (POS)WA23 (DIE)INSTALLINGREMOVALAMPHENOL, CONNECTOR INDUSTRIES, DRI RELAYS, CONTACTCONFIGURATION1616SM39029/5-116M39 029/5-16-1616-20TH1A86-2 DAK83-16 BDRK83-16B1620SM39029/5-117M39029/5-16-2 020-24TH1A86-2 DAK83-16 BDRK83-16BM12883/40 RELAYS 4 POLE1212SM39029/5-118M39029/5-12-1212-14 TH1 ADAK83-12 BDRK83-12BM12883/41 RELAYS 2 POLE2222SM39029/57-356MS27491-2222-26K41 86-5 DAK95-22 BDRK95-22BM12883/44 RELAYS 4 POLE2020SM39029/57-357MS27491-2020-24TH1 63K4386-7 DAK95-20 BDRK95-20BM12883/45 RELAYS 2 POLE1616SM39029/57-358MS27491-1616-20TH1 6386-3 DAK95-16 BDRK95-16BM12883/46 RELAYS 3 POLE2222SM39029/92-531--22-28K1561 DAK95-22 BDRK95-22BM12883/48 RELAYS 3 POLE2020SM39029/92-532--20-24 TH1AK1S86-1 SDAK95-20 BDRK95-20BM12883/50 RELAYS 2 POLE1616SM39029/92-533--16-20TH1A86-2 DAK95-16

2 BDRK95-16BM12883/51 RELAYS 4 POLE1620SM39029/92-534--20-24TH1A86-2 DAK95-16 BDRK95-16B1212SM39029/92-535--12-14TH1 ADAK95-12 BDRK95-12B2222SM39029/101-552--22-28K330 -386-19M81969/16-04M81969/16-042020SM390 29/101-553--20-24TH34386-20M81969/16-01M 81969/16-011616SM39029/101-554--16-2086- 21M81969/16-02M81969/16-02 amphenol , SPACECRAFT COMPONENTS, SPI, LEXTM3 SYSTEMS, ROBERT TECHNOLOGIESTYPICAL CONTACTCONFIGURATION4/04/0SM39029/49-335 MS90560-14/0WA23-16WA23-7 NONE WA23-16WA23-7 WA23-7 NONE REQNONE REQDRK178-1A DRK178-1A2/0N2/02/02/0 PSM39029/48-326M39029/49-334MS90559-3MS9 0560-22/02/0WA23-15 WA23-15WA23-6 WA23-6 NONE REQNONE REQDRK178-2A DRK178-2A2/02/0PM39029/48-325MS90559-32/ 0WA23-15WA23-6 NONE REQDRK178-2A00SM39029/49-333MS90560-30WA 23-14WA23-5 NONE REQDRK178-3 AMS90555 WALL MOUNT RECEPTACLE00N00 PPM39029/48-323M39029/48-324MS90559-5MS9 0559-600WA23-14WA23-14WA23-5WA23-5 NONE REQNONE REQDRK178-3 ADRK178-3 AMS90556 STRAIGHT PLUGMS90557IN-LINE RECEPTACLE44G44 SSM39029/49-331M39029/49-332MS90560-5MS9 0560-944WA23-12WA23-12WA23-4WA23-4 NONE REQNONE REQDRK178-5A

3 DRK178-5 AMS90558 WALL MOUNT PLUG4N4G44 PPM39029/48-321M39029/48-322MS90559-9MS9 0559-1344WA23-12WA23-12WA23-4WA23-4 NONE REQNONE REQDRK178-5A DRK178-5A44PM39029/48-320MS90559-84WA23- 12WA23-4 NONE REQDRK178-5A6G6SM39029/49-330MS90560-86W A23-10WA23-3 NONE REQDRK178-6A6G666 PSM39029/48-319M39029/49-329MS90559-14MS 90560-766WA23-10 WA23-10WA23-3 WA23-3 NONE REQNONE REQDRK178-6A DRK178-6A66N66 PPM39029/48-317M39029/48-318MS90559-11MS 90559-1266WA23-10 WA23-10WA23-3 WA23-3 NONE REQNONE REQDRK178-6A DRK178-6 AADI ELECTRONICS, amphenol , C&K COMPONENTS SAS, CINCH CONNECTOR, CRISTEK INTERCONNECTS, ITT CANNON, POSITRONIC INDUSTRIES, SOURIAU, TE CONNECTIVITY, GLENAIR, CONTINENTAL-WIRTTYPICAL CONTACTCONFIGURATION202020 20 PSM39029/64-369M39029/63-368M24308/11-1M 24308/10-120-2420-24 TP585K13-1 K13-1 86-30-1 DAK145 DAK145 DRK145 DRK145M24308/2 POLARIZED SHELL SOCKET CONTACTS20 2020 20P SM39029/64-968M39029/63-928N/AN/A20-24 20-24TP585 TP585 K13-1 K13-186-30-1 86-30-1 DAK145 DAK145 DRK145 DRK145M24308/4 POLARIZED SHELL PIN CONTACTSM24308/6 POLARIZED SHELL SOCKET CONTACTS NON-MAGNETIC22 2222D 22 DPSM39029/58-360M39029/57-354M24308/13-1 M24308/12-122-2822-28K42K4186-686-5 DAK95-22 MBDAK95-22 MBDRK95-22 MBDRK95-22 MBM24308/8 POLARIZED SHELL PIN CONTACTS NON-MAGNETIC22 2222D 22DP SM39029/58-986M39029/57-982N/AN/A22-2822 -28K42K4186-686-5 DAK95-22 MBDAK95-22 MBDRK95-22

4 MBDRK95-22MB amphenol , ARRAY CONNECTORS, BURNDY, ITT CANNON, VEAM, GLENAIR, TE CONNECTIVITY, CORSAIR, SOURAIU, CINCHTYPICAL CONTACTCONFIGURATION12121212P SM39029/31-234M39029/32-253MS3192-12-12 AMS3193-12-12A12-1412-14TH1 ATH1 ADAK12 BDAK12 BDRK12 BDRK12B12121212P SM39029/31-236M39029/32-255MS3192-12-12 BMS3193-12-12B12-1412-14TH1 ATH1 ADAK12 BDAK12 BDRK12 BDRK12B12121212P SM39029/31-237M39029/32-256MS3192-12-12C 1MS3193-12-12C112-1412-14TH1 ATH1 ADAK12 BDAK12 BDRK12 BDRK12B12121212P SM39029/31-238M39029/32-257MS3192-12-12C 2MS3193-12-12C212-1412-14TH1 ATH1 ADAK12 BDAK12 BDRK12 BDRK12B12121212P SM39029/31-239M39029/32-258MS3192-12-12C 3MS3193-12-12C312-1412-14TH1 ATH1 ADAK12 BDAK12 BDRK12 BDRK12B16161616 PSM39029/31-228 M39029/32-247MS3192-16-16 AMS3193-16-16A16-2016-20TH1A TH1A86-2 86-2 DAK16 BDAK16 BDRK16 BDRK16

5 BMS3120 WALL MOUNT FLANGE RECEPTACLEMS3121 CABLE CONNECTING PLUG1616PM39029/31-229MC24254-16P16-20TH 1A86-2 DAK16 BDRK16 BMS3122 BOX MOUNT FLANGE RECEPTACLE16161616 PSM39029/31-230M39029/32-249MS3192-16-16 BMS3193-16-16B16-2016-20TH1 ATH1A86-2 86-2 DAK16 BDAK16 BDRK16 BDRK16 BMS3124 JAM NUT REAR MOUNT RECEPTACLEMS3126 STRAIGHT PLUG16161616 PSM39029/31-231M39029/32-250MS3192-16-16 C1MS3193-16-16C116-2016-20TH1 ATH1A86-2 86-2 DAK16 BDAK16 BDRK16 BDRK16 BMS3127 BOX MOUNT FLANGE RECEPTACLEMS3128 WALL MOUNT FLANGE RECEPTACLE16161616 PSM39029/31-232M39029/32-251MS3192-16-16 C2MS3193-16-16C216-2016-20TH1 ATH1A86-2 86-2 DAK16 BDAK16 BDRK16 BDRK16B16161616 PSM39029/31-233M39029/32-252MS3192-16-16 C3MS3193-16-16C316-2016-20TH1 ATH1A86-2 86-2 DAK16 BDAK16 BDRK16 BDRK16B20202020 PSM39029/31-240 M39029/32-259MS3192-20A-20 AMS3193-20A-20A20-2420-24TH1A TH1AK1S K1S86-1S 86-1 SDAK20 BDAK20 BDRK20 BDRK20B20202020 PSM39029/31-223M39029/32-242MS3192-20-20 AMS3193-20-20A20-2420-24TH1 ATH1AK1SK1S86-1S86-1 SDAK20 BDAK20 BDRK20 BDRK20B20202020 PSM39029/31-224M39029/32-243MS3192-20-20 BMS3193-20-20B20-2420-24TH1A TH1AK1S K1S86-1S 86-1 SDAK20 BDAK20 BDRK20 BDRK20B20202020 PSM39029/31-225M39029/32-244MS3192-20-20 C1MS3193-20-20C120-2420-24TH1A TH1AK1S K1S86-1S 86-1 SDAK20 BDAK20 BDRK20 BDRK20B20202020 PSM39029/31-226M39029/32-245MS3192-20-20 C2MS3193-20-20C220-2420-24TH1A

6 TH1AK1S K1S86-1S 86-1 SDAK20 BDAK20 BDRK20 BDRK20B20202020 PSM39029/31-227M39029/32-246MS3192-20-20 C3MS3193-20-20C320-2420-24TH1A TH1AK1S K1S86-1S 86-1 SDAK20 BDAK20 BDRK20 BDRK20 BAERO ELECTRIC, amphenol , TE/DEUTSCH, BURNDY, ITT CANNON, HERMETIC SEAL CORPORATION,FCI FRAMATONE GROUPTYPICAL CONTACTCONFIGURATION12121212 PSM39029/4-113 M39029/5-118M39029/4-12-12M39029/5-12-12 12-1412-14TH1 ATH1 ADAK83-12 BDAK83-12 BDRK83-12 BDRK83-12 BMS3470 WALL MOUNT FLANGE RECEPTACLE12121616 PSM39029/4-114 M39029/5-119M39029/4-12-16M39029/5-12-16 16-2016-20TH1 ATH1 ADAK83-12 BDAK83-12 BDRK83-12 BDRK83-12 BMS3471 CABLE CONNECTING RECEPTACLEMS3472 WIDE FLANGE WALL MOUNT RECEPTACLE16161616 PSM39029/4-111 M39029/5-116M39029/4-16-16M39029/5-16-16 16-2016-20TH1 ATH1A86-286-2 DAK83-16 BDAK95-16 BDRK83-16 BDRK95-16 BMS3474 JAM NUT REAR RECEPTACLEMS3475 PLUG RFI16162020 PSM39029/4-112 M39029/5-117M39029/4-16-20M39029/5-16-20 20-2420-24TH1 ATH1A86-286-2 DAK83-16 BDAK83-16 BDRK83-16 BDRK83-16

7 BMS3476 STRAIGHT PLUG20202020 PSM39029/4-110 M39029/5-115M39029/4-20-20M39029/5-20-20 20-2420-24TH1 ATH1AK1SK1S86-1S86-1 SDAK83-20 BDAK95-20 BDRK83-20 BDRK95-20 BAMPHENOL, BOEING (SPECIFICATION), CINCH, CONNECTOR INDUSTRIES, DETORONICS, DEUTSCH/TE, ELECTRONIC SEALS, GLASSEAL, HERMETIC SEAL CORPORATION, ITT CANNON, SEALTRON, SOURIAUTYPICAL CONTACTCONFIGURATION 12121212 PSM39029/31-235 M39029/32-254MS24254-12 PMS24255-12S12-1412-14TH1A TH1 ADAK12 BDAK12 BDRK12 BDRK12 BMS24264 FLANGE MOUNT RECEPTACLEMS24265 SINGLE HOLE MOUNT RECEPTACLE16161616 PSM39029/31-229 M39029/32-248MS24254-16 PMS24255-16S16-2016-20TH1A TH1A86-2 86-2 DAK16 BDAK16 BDRK16 BDRK16 BMS24266 STRAIGHT PLUGMS27613 WALL MOUNT RECEPTACLE20202020 PSM39029/31-627M39029/32-260M39029/31-24 7MS24255-20S20-2420-24TH1 ATH1AK1SK1S86-1S86-1 SDAK20 BDAK20 BDRK20 BDRK20 BMS27614 JAM NUTMS27615 PLUG20202020 PSM39029/31-448M39029/32-449M39029/31-20 -20M39029/32-20-2020-2420-24TH1 ATH1AK1SK1S86-1S86-1 SDAK20 BDAK20 BDRK20 BDRK20 BCONTINENTAL CONNECTOR CO.

8 , POSITRONIC INDUSTRIES, INC.,WINCHESTER ELECTRONICS,DELPHI CONNECTION SYSTEMS,J-TECH, CONTACTCONFIGURATION16161616 PSM39029/36-278 M39029/37-280MS17807-16-16MS17808-16-161 6-2016-20TH4TH4 DAK123 ADAK123 ADRK124 ADRK124A16162020 PSM39029/36-277 M39029/37-279MS17807-16-20MS17808-16-202 0-2420-24TH4TH4 DAK123 ADAK123 ADRK124 ADRK124AM28748/3 PIN CONTACTS SIZE 16 & 20M28748/4 SOCKET CONTACTS SIZE 16 & 2016161616 PSM39029/34-273 M39029/35-276MS17803-16-16MS17804-16-161 6-2016-20TH4TH486-14686-146 DAK123 ADAK123 ADRK124 ADRK124AM28748/9 PIN CONTACTS 16 POLARIZED CENTER SCREW LOCKM278748/10 SOCKET CONTACTS 16 POLARIZED CENTER SCREW LOCK16162020 PSM39029/34-272 M39029/35-275MS17803-16-20MS17804-16-202 0-2420-24TH4TH486-14686-146 DAK123 ADAK123 ADRK124 ADRK124AM28748/13 PIN CONTACTS 22M28748/14

9 SOCKET CONTACTS 2220202020 PSM39029/34-271 M39029/35-274MS17803-20-20MS17804-20-202 0-2420-24TH4TH486-14686-146 DAK123 ADAK123 ADRK124 ADRK124A22222222 PSM39029/34-440 M39029/35-441M39029/34-22-22M39029/35-22 -2222-2622-26K280K280 DAK123-22 ADAK123-22 ADRK124-22 ADRK124-22AM28840/10 WALL MOUNT RECEPTACLEGLENAIRTYPICAL CONTACTCONFIGURATIONM28840/11 CABLE CONNECTING RECEPTACLEM28840/12 BOX MOUNT RECEPTACLEM28840/14 JAM NUT MOUNT RECEPTACLE20202020 PSM39029/83-508M39029/84-509M39029/83-20 -20M39029/84-20-2020-2420-2439-10239-102 DAK55-22 SADAK55-22 SADRK56-22 ADRK56-22AM28840/16 STRAIGHT PLUGM28840/17 PLUG OPEN WIRE ASSEMBLY20202222 PSM39029/83-450M39029/84-452M39029/83-20 -22M39029/84-20-2222-2622-2639-10239-102 DAK55-22 SADAK55-22 SADRK56-22 ADRK56-22AM28840/18 PLUG OPEN WIRE ASSEMBLY 90 ELBOWM28840/19 PLUG OPEN WIRE ASSEMBLY 45 ELBOW20202828 PSM39029/83-451M39029/84-453M39029/83-20 -28M39029/84-20-2828-3228-3239-10239-102 DAK55-22 SADAK55-22 SADRK56-22 ADRK56-22AM28840/20 WALL MOUNT ASSEMBLY STRAIGHTM28840/21 CABLE CONVERTING ASSEMBLY STRAIGHTM28840/26 PLUG ASSEMBLY STRAIGHTM28840/28 PLUG ASSEMBLY 90 ELBOWM28840/29 PLUG ASSEMBLY 45 ELBOWNO QPL SOURCESTYPICAL CONTACTCONFIGURATIONMS24264 FLANGE MOUNT RECEPTACLE16161616 PSM39029/31-229 M39029/32-248MS24254-16 PMS24255-16S16-2016-20TH1A TH1A86-2 86-2 DAK16B DAK16 BDRK16B DRK16

10 BMS24265 SINGLE HOLE MOUNT RECEPTACLEMS24266 STRAIGHT PLUG2020SM39029/32-260MS24255-20S20-24TH 1AK1S86-1 SDAK20 BDRK20 BAMERICAN MICRO, amphenol , amphenol /SOCAPEX, CORSAIR HI REL, DEUTSCH/TE, ELECTRONIC SEALS, GLASSEAL, GLENAIR, ITT CANNON, PLESSEY, RMS, SAE, SEALTRON, SOURIAU, SPACECRAFT COMPONENTSTYPICAL CONTACTCONFIGURATION10101010 PSM39029/58-528 M39029/56-527----1010 AFFIXEDTO HEADDAK95-10B DAK95-10 BDRK95-10B DRK95-10B12121212 PSM39029/58-365 M39029/56-353MS27493-12MS27490-1212-1412 -14TH163TH163 DAK95-12B DAK95-12 BDRK95-12B DRK95-12 BMS27466 WALL MOUNT FLANGE RECEPTACLE 16161616 PSM39029/58-364 M39029/56-352MS27493-16MS27490-1616-2016 -20TH163TH16386-3 86-3 DAK95-16B DAK95-16 BDRK95-16B DRK95-16 BMS27467 STRAIGHT PLUG MS27468 JAM NUT MOUNT RECEPTACLE20202020 PSM39029/58-363 M39029/56-351MS27493-20MS27490-2020-2420 -24TH163TH163K43K4386-7 86-7 DAK95-20B DAK95-20 BDRK95-20B DRK95.