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PowerFlex 700 AC Drives – Frames 0…10 User Manual

PowerFlex 700 AC Drives Frames Control Firmware and UpUser ManualImportant User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment can be no event will rockwell automation , Inc.

6 Rockwell Automation Publication 20B-UM002G-EN-P - July 2014 ... Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures can result in malfunction of the system. ... The most common causes are:

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Transcription of PowerFlex 700 AC Drives – Frames 0…10 User Manual

1 PowerFlex 700 AC Drives Frames Control Firmware and UpUser ManualImportant User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment can be no event will rockwell automation , Inc.

2 Be responsible or liable for indirect or consequential damages resulting from the use or application of this examples and diagrams in this Manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, rockwell automation , Inc. cannot assume responsibility or liability for actual use based on the examples and patent liability is assumed by rockwell automation , Inc. with respect to use of information, circuits, equipment, or software described in this of the contents of this Manual , in whole or in part, without written permission of rockwell automation , Inc., is this Manual , when necessary, we use notes to make you aware of safety can also be on or inside the equipment to provide specific , DPI, DriveExplorer, DriveExecutive, Force Technolog y, PLC, PowerFlex , SCAN port, rockwell Software, rockwell automation , and TechConnect are trademarks of rockwell automation , not belonging to rockwell automation are property of their respective : Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which can lead to personal injury or death, property damage, or economic.

3 Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the information that is critical for successful application and understanding of the HAZARD: Labels can be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage can be HAZARD: Labels can be on or inside the equipment, for example, a drive or motor, to alert people that surfaces can reach dangerous FLASH HAZARD: Labels can be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death.

4 Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). rockwell automation Publication 20B-UM002G-EN-P - July 20143 Summary of ChangesThe information below summarizes the changes to the PowerFlex 700 User Manual , publication 20B-UM002 since the last and Updated InformationManual UpdatesDescription of New or Updated InformationPageRemoved the product certifications and specifications from Appendix A. All certification and specification information is located in the PowerFlex 700 Adjustable Frequency AC Drive Technical Data, publication automation Publication 20B-UM002G-EN-P - July 2014 Summary of ChangesNotes: rockwell automation Publication 20B-UM002G-EN-P - July 20145 Table of ContentsPrefaceWho Should Use this Manual ?

5 9 What Is Not in this Manual .. 9 Manual Conventions .. 9 Additional Resources .. 10 ATEX Approved Drives & Motors .. 10 Drive Frame Sizes .. 10 General Precautions .. 11 Catalog Number Explanation .. 13 Chapter 1 Programming and ParametersAbout Parameters .. 15 How Parameters are Organized.. 17 Numbered List View.. 17 Basic Parameter View .. 18 Advanced Parameter View .. 19 Monitor File .. 21 Motor Control File.. 23 Speed Command File.. 29 Dynamic Control File .. 38 Utility File.. 44 Communication File .. 55 Inputs & Outputs File .. 59 Applications File .. 67 Pos/Spd Profile File .. 72 Parameter Cross Reference by Name .. 77 Parameter Cross Reference by Number.

6 80 Chapter 2 TroubleshootingFaults and Alarms .. 83 Drive Status .. 84 Front Panel LED Indications .. 84 Precharge Board LED Indications .. 85 HIM Indication .. 85 Manually Clearing Faults .. 85 Fault Descriptions.. 86 Clearing Alarms.. 90 Alarm Descriptions .. 91 common Symptoms/Corrective Actions .. 94 Testpoint C .. odes and Functions 96 Appendix ASupplemental Drive InformationCommunication Configurations .. 97 Typical Programmable Controller Configurations .. 976 rockwell automation Publication 20B-UM002G-EN-P - July 2014 Table of ContentsAppendix BHIM OverviewExternal & Internal Connections .. 101 Removing/Installing the HIM .. 102 Disconnecting the HIM.

7 103 Reconnecting the HIM .. 103 Menu Structure .. 104 Diagnostics Menu .. 105 Parameter Menu .. 105 Device Select Menu .. 105 Memory Storage Menu .. 105 Start Up Menu .. 105 Preferences Menu.. 105 Viewing and Editing Parameters .. 106 LCD HIM .. 106 Linking Parameters .. 107 Establishing A Link .. 107 Appendix CApplication NotesAdjustable Voltage Operation .. 109 Enabling Adjustable Voltage .. 110 External Brake Resistor .. 111 Hand-Off-Auto (HOA) .. 111 Lifting/Torque Proving .. 111 TorqProve Manual Start Up .. 113 Drive Setup .. 115 Installation/Wiring .. 116 Lifting/Torque Proving Application Programming .. 116 Limit Switches for Digital Inputs .. 118 Minimum Speed.

8 119 Motor Control Technology .. 120 Torque Producers .. 120 Torque Controllers .. 120 Speed Regulators .. 121 Motor DC Injection .. 121 Motor Overload .. 122 Motor Overload Memory Retention Per 2005 NEC.. 123 Overspeed .. 123 Position Indexer/Speed Profiler .. 124 common Guidelines for all Step Types .. 124 Position Loop Tuning.. 125 Profile Command Control Word .. 125 Velocity Regulated Step Types and Parameters .. 126 Position Regulated Step Types and Parameters .. 127 Homing Routine .. 128 Example 1: Five Step Velocity Profile (Time-Based and Encoder-Based) .. 130 Example 2: Six Step Velocity Profile (Digital Input-Based) .. 131 rockwell automation Publication 20B-UM002G-EN-P - July 20147 Table of ContentsExample 3: Five Step Positioner with Incremental Encoder.

9 132 Power Loss Ride Through .. 133 Process PID .. 134PI Enable .. 134 Reverse Speed Limit .. 136 Skip Frequency .. 137 Sleep Wake Mode .. 138 Definitions .. 139 Start At PowerUp .. 140 Stop Mode .. 140 Configuration.. 141 Stop Dwell Time .. 145 Voltage Tolerance .. 146 Appendix DInstructions for ATEX Approved Drives in Group II Category (2) G D Applications with ATEX Approved MotorsMotor Requirements .. 148 Drive Wiring .. 148 Drive Configuration .. 149 Hardware .. 149 Firmware .. 149 Start-Up & Periodic Drive Testing Requirement .. 150 Preparation .. 150 Test .. 151 Index8 rockwell automation Publication 20B-UM002G-EN-P - July 2014 Table of ContentsRockwell automation Publication 20B-UM002G-EN-P - July 20149 PrefaceThe purpose of this Manual is to provide you with the basic information needed to program and troubleshoot the PowerFlex 700 Adjustable Frequency AC Drive with Vector Control.

10 Who Should Use this Manual ?This Manual is intended for qualified personnel. You must be able to program and operate Adjustable Frequency AC Drive devices. In addition, you must have an understanding of the parameter settings and Is Not in this ManualThe PowerFlex 700 Series B User Manual provides programming and troubleshooting information for the Vector Control drive, Frames Drive installation and wiring information is not in this Manual , but can be found in the Installation Instructions for your drive : Frames publication 20B-IN019 Frames publication 20B-IN014 Literature is available online at Conventions In this Manual we refer to the PowerFlex 700 Adjustable Frequency AC Drive as; drive, PowerFlex 700 or PowerFlex 700 Drive.


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