PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6 ...

1 Installation InstructionsPowerFlex 700 Adjustable Frequency AC Drive Frames kW ( Hp)This document explains the 5 BASIC STEPS needed to install and perform a Basic Start-Up of the PowerFlex 700 (Series A or B) AC Drive . A Human Interface Module (HIM) is required to perform the Basic Start-Up routine covered in this information provided is intended for qualified installers ResourcesThese documents contain additional information concerning related products from Rockwell can view or download publications at To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales 700 Standard Control User Manual, publication 20B-UM001 Provides detailed information on.

2 Parameters and programming Faults, alarms, and troubleshootingPowerFlex 700 Vector Control User Manual ( & up), publication 20B-UM002 PowerFlex 700 AC Drive Technical Data, publication 20B-TD001 This publication provides detailed Drive specifications, option specifications and input protection device Comm Adapter Manuals, publication publications provide information on configuring, using, and troubleshooting PowerFlex communication 70 and PowerFlex 700 Reference Manual, publication PFLEX-RM001 These publications provide detailed application specific information for programming and configuring the PowerFlex 700 70 Enhanced Control and PowerFlex 700 Vector Control Reference Manual, publication PFLEX-RM004 Wiring and Grounding Guidelines for Pulse Width Modulated (PWM)

3 AC Drives, publication DRIVES-IN001 Provides basic information needed to properly wire and ground PWM AC Guidelines for the Application, Installation and Maintenance of Solid State Control, publication general guidelines for the application, installation, and maintenance of solid-state Against Electrostatic Damage, publication practices for guarding against Electrostatic damage (ESD)Product Certifications website, declarations of conformity, certificates, and other certification Automation Publication 20B-IN019E-EN-P - July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames Drives Technical SupportUse the contacts below for PowerFlex 700 technical support including spare parts Instructions in Other LanguagesOnline Email Telephone instruction sheet is available in multiple languages at publication language and type 20B-IN019 in the search Instruktionsblatt kann in mehreren Sprachen gelesen Ihre Sprache anw hlen und

4 20B-IN019 im Suchfeld aisCes instructions sont disponibles dans diff rentes langues l adresse suivante: lectionner la langue puis taper << 20B-IN019 >> dans le champ de presente scheda d istruzione disponibile in varie lingue sul la lingua desiderata e digitare 20B-IN019 nel campo di olPuede encontrar esta hoja de instrucciones en varios idiomas el idioma de publicaci n y escriba 20B-IN019 en el campo de b sEsta folha de instru es est dispon vel em v rias l nguas a l ngua de publica o e entre com 20B-IN019 no espa o de (simplified) : ?

5 , 20B-IN019 ?Rockwell Automation Publication 20B-IN019E-EN-P - July 20133 PowerFlex 700 Adjustable Frequency AC Drive Frames of ContentsCatalog Number Explanation .. 4 Step 1: Read the Precautions and General Information .. 5 EMC Instructions .. 7 Step 2: Mount the Drive .. 9 Accessing the Terminals .. 9 Environment .. 9 Minimum Mounting Clearances .. 10 Dimensions .. 11 Step 3: Wire the Drive Power .. 21 Special Considerations .. 21 Cable Types Acceptable for Volt Installations.

6 22 Single-Phase Input Power .. 24 Selecting/Verifying Fan Voltage ( Frames Only) .. 26 Auxiliary Control Power Supply.. 27 Power Terminal Blocks .. 28 Power and Ground Wiring.. 31 Motor Overload Protection .. 32 Drive , Fuse & Circuit Breaker Ratings .. 33 Output Devices ..41 Using Input/Output Contactors .. 42 Disconnecting MOVs and Common Mode Capacitors .. 43 Step 4: I/O Wiring .. 52I/O Terminals ..53I/O Wiring Examples .. 56 Hardware Enable Circuitry (Vector Control Only) .. 57 Encoder Interface Option (Vector Control Only).

7 58 Reference Control .. 59 Step 5: Start-Up Check List .. 62 Prepare For Drive Start-Up .. 62 Supplemental Information .. 65 Using PowerFlex Drives w/Regen Units .. 65DC Input (Common Bus) and Precharge Notes .. 65 Human Interface Module (HIM) Overview .. 66 Start-Up Routines.. 67 Drive Status Indicators .. 70 Common I/O Programming Changes .. 71 Troubleshooting ..72 Common Symptoms and Corrective Actions .. 74 Manually Clearing Faults .. 764 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames Number ExplanationaDriveCodeType20 BPowerFlex 70020BD2P1A3 AYNAEC0 NNAD abcdefghijklmnbVoltage Output RatingExampleCodeAmpskW (Hp) ( ) ( )eHIMCodeOperator Interface0 Blank Cover3 LCD Display, Full Numeric Keypad J Remote (Panel Mount), IP66, NEMA/ULType 12 Full Numeric LCD HIMK Remote (Panel Mount), IP66, NEMA/ULType 12 Prog.

8 Only LCD HIM Available with Frames Stand-Alone IP54drives (Enclosure Code "G").lFeedbackCodeType0 None1 Encoder, 12V/5 VmFuture UsenSpecial Firmware ( Frames Only)CodeTypeAD 60 Hz MaximumAE Cascading Fan/Pump ControlAX 82 Hz MaximumBA Pump Off (for pump jack) Must be used with Vector Control option C orD (Position k). Positions m-n are only requiredwhen custom firmware is supplied. dEnclosureCodeEnclosureAIP20, NEMA/UL Type 1F Open/Flange MountFront: IP00, NEMA/UL Type OpenBack/Heatsink: IP54, NEMA Type 12G Stand-Alone/Wall MountIP54, NEMA/UL Type 12 Only available for Frame 5 & Frame 6 drives, & I/OCodeControlI/O VoltsAStandard24V DC/ACBS tandard115V ACCV ector 24V DCDV ector 115V ACNS tandardNone Vector Control Option utilizes DPI Only.

9 FDocumentationCodeTypeAManualNNo ManualQNo Shipping Package(Internal Use Only)hInternal Braking ResistorCodew/ResistorYYe s NNoNot available for Frame 3 drives or Filter CM ChokeAYesYesB #Ye sN oNNoNo Note: 600V class drives below 77 Amps( Frames 0-4) are declared to meet the LowVoltage Directive. It is the responsibility of theuser to determine compliance to the EMCdirective.#Only available for Frame 0-3 SlotCodeNetwork TypeCControlNet (Coax)DDeviceNetEEtherNet/IPNN onegBrakeCodew/Brake IGBT YYesNNo Brake IGBT is standard on Frames 0-3,optional on Frames Automation Publication 20B-IN019E-EN-P - July 20135 PowerFlex 700 Adjustable Frequency AC Drive Frames 1: Read the Precautions and General InformationQualified PersonnelPersonal SafetyAT T E NT IO N.

10 Only qualified personnel familiar with Adjustable Frequency AC drives and associated machinery must plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply can result in personal injury and/or equipment T E NT IO N : To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the Drive . Measure the DC bus voltage at the following points (refer to pages 28 through 30 for locations): +DC and -DC terminals of the Power Terminal Block +DC terminal of the Power Terminal Block and the chassis -DC terminal of the Power Terminal Block and the chassisThe voltage must be zero for all three T E NT IO N : Risk of injury or equipment damage exists.