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PowerFlex 7000 Medium Voltage AC Drives, …

PowerFlex 7000 Medium Voltage AC DrivesBulletin Numbers 7000A, 7000 , 7000 LTroubleshooting GuideOriginal InstructionsImportant User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be no event will rockwell automation , Inc.

Rockwell Automation Publication 7000-TG002K-EN-P - August 2017 5 Preface Summary of Changes This manual contains new and updated information as indicated in the following table. About this Publication This manual contains troubleshooting information for …

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Transcription of PowerFlex 7000 Medium Voltage AC Drives, …

1 PowerFlex 7000 Medium Voltage AC DrivesBulletin Numbers 7000A, 7000 , 7000 LTroubleshooting GuideOriginal InstructionsImportant User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be no event will rockwell automation , Inc.

2 Be responsible or liable for indirect or consequential damages resulting from the use or application of this examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, rockwell automation , Inc. cannot assume responsibility or liability for actual use based on the examples and patent liability is assumed by rockwell automation , Inc. with respect to use of information, circuits, equipment, or software described in this of the contents of this manual, in whole or in part, without written permission of rockwell automation , Inc.

3 , is prohibitedThroughout this manual, when necessary, we use notes to make you aware of safety may also be on or inside the equipment to provide specific precautions. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic : Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the information that is critical for successful application and understanding of the HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous Voltage may be HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash.

4 Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). rockwell automation Publication 7000 -TG002L-EN-P - February 20203 Table of ContentsPrefaceSummary of Changes .. 5 About this Publication.. 5 Who Should Use This Manual .. 5 Acronyms and Abbreviations.. 5 Additional Resources .. 8 Chapter 1 Fault MessagesOverview .. 9 Fault Messages .. 10 Chapter 2 Warning MessagesOverview .. 53 Warning Messages.. 54 Appendix ASpare PartsComponents and Related Part Numbers.

5 87 Appendix BFault CodesListed Numerically .. 89 Appendix CWarning CodesListed Numerically .. 1074 rockwell automation Publication 7000 -TG002L-EN-P - February 2020 Table of ContentsNotes: rockwell automation Publication 7000 -TG002L-EN-P - February 20205 PrefaceSummary of ChangesThis manual contains new and updated information as indicated in the following this PublicationThis manual contains troubleshooting information for Medium Voltage PowerFlex 7000 drives Should Use This ManualThis manual is intended for qualified service personnel responsible for troubleshooting and repairing Medium Voltage PowerFlex 7000 drives.

6 You should have previous experience with, and basic understanding of, electrical terminology, procedures, required troubleshooting equipment, equipment protection procedures and methods, and safety and AbbreviationsTopicPageAdded additional information around non-operational MFCs to fault codes 96, 98, 99, 100, 103, 113, 114, 115, 14531, 31, 30, 30, 32, 18, 20, 38, 38 Acronym/ AbbreviationDescriptionA/DAnalog/Digital A2 DAnalog to DigitalACAlternating CurrentACBA nalog Control BoardAccelAccelerationADCA nalog to Digital ConverterAnlgAnalogBWBandwidthCapCapacit orChChannelChnChannelCIBC ustomer Interface BoardCMCC ommon Mode ChokeCmdCommandConvConverterCTCurrent TransformerCtctrContactorCurCurrentDACD igital to Analog ConverterDBDynamic BrakingDCDirect Current6 rockwell automation Publication 7000 -TG002L-EN-P - February 2020 PrefaceDCBD rive Control BoardDCSLD rive Control and Synchronization LinkDDDimensional DrawingsDecelDecelerationDIMD rive Identity

7 ModuleDlyDelayDODrive OutputDPID rive Peripheral InterfaceDPMD rive Processor ModuleDrvInDrive InputEDElectrical DrawingsESPE lectric Submersible PumpFbkFeedbackFltFaultFltrFilterFOFiber -OpticFOBF iber-Optic Interface BoardFOIF iber-Optic InterfaceFPGAF ield-Programmable Gate ArrayFreqFrequencyGNDG roundGnrlGeneralHECSHall Effect Current SensorHiHighHPHorse PowerHWHardwareICurrentIGDPSI solated Gate Driver Power SupplyInitInitializeInvInverterIOInput/O utputIsoltn SwIsolation SwitchLInductanceLLineLEDL ight-emitting diodeLiqLiquidLoLowLRLine ReactorLVLow VoltageMMachineAcronym/ AbbreviationDescriptionRockwell automation Publication 7000 -TG002L-EN-P - February 20207 PrefaceMagntzMagnetizingMaxMaximumMinMin imumMstrMasterMTRM otorNVRAMNon-Volatile Random Access MemoryOCOvercurrentOLOverloadOPOutputOTO vertemperatureOVOvervoltagePDParallel DrivePFPower FactorPFCP ower Factor CorrectionPIDP roportional, Integral, Derivative (process control)

8 PLCP rogrammable Logic ControlPSDP ower Structure DiagnosticPWMP ulse-Width ModulationRectRectifierRot nRotationSCBS ignal Conditioning BoardSCRS ilicon-Controlled RectifierSGCTS ymmetrical-Gate Commutated ThyristorSlvSlaveSpdSpeedSPGDSelf-Powere d Gate DriverSTOSafe Torque OffSWSoftwareSyncSynchronousTachTachomet erTFBT emperature Feedback BoardTFB3 Temperature Feedback Board, 3rd generationTrpTr i pTrqTo rq u eTSNT ransient Suppression NetworkUBUnbalanceUPSU ninterrupted Power SupplyUSARTU niversal Synchronous/Asynchronous Transmitter/ReceiverVVoltVSBVolt Sensing BoardAcronym/ AbbreviationDescription8 rockwell automation Publication 7000 -TG002L-EN-P - February 2020 PrefaceAdditional ResourcesThese documents contain additional information concerning related products from rockwell can view or download publications To order paper copies of technical documentation.

9 Contact your local Allen-Bradley distributor or rockwell automation sales n s fe rXIOE xternal Input/OutputAcronym/ AbbreviationDescriptionResourceDescripti onPublication 7000 -IN007 PowerFlex 7000 Medium Voltage AC Drive (B Frame) Installation - ForGe ControlPublication 7000 -IN008 PowerFlex 7000 Medium Voltage AC Drive (B Frame) Transportation & HandlingPublication 7000 -QS002 HMI Interface Board Software Updater and Firmware Download ProcedurePublication 7000 -UM201 PowerFlex 7000 HMI Offering with Enhanced FunctionalityPublication 7000 -UM202 PowerFlex 7000 Medium Voltage AC Drive (B Frame) - ForGe ControlPublication 7000 -UM203 PowerFlex 7000 Series Safe Torque OffPublication 7000A-UM151 PowerFlex 7000 Medium Voltage AC Drive (A Frame) - ForGe ControlPublication 7000L-UM303 PowerFlex 7000 Medium Voltage AC Drive (C Frame) - ForGe ControlRockwell automation Publication 7000 -TG002L-EN-P - February 20209 Chapter 1 Fault MessagesOverviewAll faults, warnings, or messages displayed on the operator interface should be thoroughly documented by the user prior to resetting those messages.

10 This will assist maintenance personnel in correcting problems and ensuring they do not : Investigate all faults before resetting the drive. Resetting the drive into a fault condition that has been unresolved can propagate the faults and cause an increased level of damage to the automation Publication 7000 -TG002L-EN-P - February 2020 Chapter 1 Fault MessagesFault MessagesAll Drive TypesPF7000 APF7000 BPF7000 CMarine DriveHeat pipe DriveFault MessageFault CodeDescriptionRecommended Action(s)XAC/DC#1 AC Fail58 There can be up to 4 AC/DC power supplies in a drive, designated 1, 2, 3 and 4. Each power supply will have its input control Voltage measured and monitored for reliable drive operation.