Powermax45 XP - Weldstar

1 Easy-to-use with versatile design Small size and light weight provides exceptional portability for a 5/8" rated cutting system. Handheld and mechanized usage with CNC interface and FastConnect torch connection. Patented drag-cutting technology makes it easy to use even for first-time operators. Tackle different jobs with multiple, easy-to-use torch styles. No need to change the air pressure. Smart Sense technology ensures that it is always correctly set. Mark, score and make precision gouges with new low amp productivity Finish jobs faster with cut speeds one and a half times greater than oxyfuel on 1/4" mild steel.

2 Spend less time on grinding and edge preparation due to superior cut and gouge quality. Fast change out of consumables using the new torch disable switch and reliable Duramax Lock torches are designed for high-impact and heat resistance. SpringStart technology ensures consistent starting and a more reliable torch. Hypertherm Certified reliability ensures performance in the most demanding plasma system for cutting 5/8" thick metal, gouging, and speedCuttingRecommended5/8"20 ipm7/8"10 ipmSeverance (hand cutting)1-1/8"5 ipmPierce*1/2"*Pierce rating for handheld use or with automatic torch height controlCapacityMetal removal rateGroove profileGougingTypical lbs per " D x.

3 26" WPowermax45 XPRelative cut performance on mild steel264% faster on 1/4"ThicknessCut speed1/4"3/8"1/2" Powermax45 XPOxyfuelDuramax Lock standard torch styles(for more torch options, see )NewDuramax Lock 15 hand torchDuramax Lock machine torchDuramax Lock 75 hand torchSpecificationsInput voltages ( 10%)200 240 V, 1-PH, 50 60 Hz480 V, 3-PH, 50 60 HzInput current @ kW200 240 V, 1-PH, 39/32 A480 V, 3-PH, AOutput current10 45 ARated output voltage145 VDCDuty cycle @ 40 C (104 F)50% @ 45 A, 200 240 V, 1-PH60% @ 41 A, 200 240 V, 1-PH100% @ 32 A, 200 240 V, 1-PH50% @ 45 A, 480 V, 3-PH60% @ 41 A, 480 V, 3-PH100% @ 32 A, 480 V, 3-PHOpen circuit voltage (OCV)275 VDCD imensions with " D; " W.

4 " HWeight with 20' torch31 supplyCutting: air (clean, dry and oil-free), nitrogen, F5 Gouging: air (clean, dry and oil-free), nitrogen, F5 Marking: air (clean, dry and oil-free), argonRecommended gas inlet flow rate/pressure400 scfh @ 85 psiInput power cable length10'Power supply typeInverter IGBTE ngine drive kVA (10 kW) for full 45 A outputElectrical efficiency 88%Recyclability100%CertificationsCSA-ce rtified for use in the Americas and Asia, except ChinaWarrantyPower supply: 3-yearTorch: 1-yearOrdering informationBelow are common system configurations which include a power supply, torch, and work cable.

5 Additional configurations are available or a custom configuration can be made. See the next page for details. 75 hand torch75 and 15 hand torch180 full-length machine torch180 full-length machine torch and 75 hand torch20' lead50' lead20' leads25' lead35' lead50' lead20' and 25' leadsPower suppliesVoltage configurationwithout remote pendantwith remote pendantwithout remote pendantwith I/O cables (no pendant)with remote pendantwith remote pendantwithout remote pendantwith I/O cables (no pendant)with remote pendantStandard power supply200 240 V088112 088114 Power supply with CPC port and voltage divider 200 240 V088113 088115 088124 088116 088121 088117 088118 088122 088123 Power supply with CPC port, voltage divider, and serial port200 240 V088119 088120 Standard power supply480 V088126 088128 Power supply with CPC port and voltage divider 480 V088127 088129 Common applicationsProperty/plant maintenance, fire and rescue, general fabrication, plus.

6 Agricultural and farm equipment maintenanceHVAC and Mechanical contractingPhoto courtesy of Hercules IndustriesEducational institutionsPhoto courtesy of Denver Community CollegeCustom configurations (select power supply, torch, consumable kit, work cable, and other components)Power supply optionsStandard power supplyPower supply with CPC port and voltage dividerPower supply with CPC port, voltage divider, and serial port200 240 V CSA088092088104088105480 V CSA088095 088110088111 Starter kit consumable optionsHandheldMechanizedMechanized with ohmic retaining capKit428559428560428561 Torch optionsHand torchesMachine torchesRobotic torchesCable length75 15 180 Mini 180 45 90 180 15'059476*059481*20'088164 088162 25'088167 059482*059464*059465*059466*35'088168 059483*50'088165 088163 088169 059484*75'059475*059472*059480* *without torch disable switchCable optionsWork cablesControl cablesCable lengthHand

7 ClampRemote pendantCNC, spade connector, divided voltageCNC, spade connector, no divided voltageRS-485 Serial comm, unterminatedRS-485 Serial comm, D-sub25'22359512865022835002320622323622 323950'223596128651228351023279223237223 24075'223127128652 Torch consumable partsNozzles and electrodes are available in various quantities. Contact your distributor for more typeTorch typeAmperageNozzleShield/ DeflectorRetaining capElectrodeSwirl ringDrag-cuttingHand45220941220818220854 220842220857 MechanizedMachine45220941220817 or 2209551220854 or 2209532220842220857 FineCut Hand45220930220931220854 or 2209532220842220947 Machine45220948220857 Max control gougingHand/ Machine25 45420419220798220854220842220857 Precision gougingHand/ Machine10 25420415420414220854220842220857 MarkingHand/ Machine10 2 5420415420542220854 or

8 22095322208422208571 Deflector for unshielded cutting2 Ohmic retaining capRecommended Hypertherm genuine accessoriesEngineered and assembled in the USAISO 9001:2008 Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS , Powermax, FastConnect, Smart Sense, Duramax, SpringStart, Powercool, and FineCut are trademarks of Hypertherm Inc. and may be registered in the United States and/or other countries.

9 All other trademarks are the properties of their respective owners. 6/2016 Hypertherm Inc. Revision 0860670 Face shieldClear face shield with flip-up shade for cutting and grinding. Safety shield included. ANSI , CSA , CE127239 Face shield shade 6127103 Face shield shade 8 Circle cutting guidesQuick and easy set up for accurate circles up to 28" diameter. For optional use as a stand-off guide for straight and bevel Basic kit 15" arm, wheels and pivot pin027668 Deluxe kit 11" arm, wheels, pivot pin, anchor base and plastic caseAir filtration kitA ready-to-install kit with a 1-micron filter and an auto drain moisture separator protects against contaminated Eliminizer filterRolling tool bagThis rugged bag transports the Powermax45 XP with extra room for torches, consumables, accessories, and other gear.

10 " x " x "017060 Rolling tool bagEssential consumable kitEssential kits provide an assortment of standard consumables in a convenient case for organizing and Powermax45 XP kitLeather torch sheathingAvailable in 25' sections, this option provides additional protection for torch leads against burn-through and Brown leather024877 Black leather with Hypertherm logosSystem dust coversMade from a flame-retardant vinyl, a dust cover will protect your Powermax system for Cover, Powermax45 and 45 XP