POWERSPORTS INDUSTRY FLAT RATE MANUAL - Spader

1 2001-2016 Spader Business Management, Inc. All rights reserved. 1 Contents Acknowledgments ..7 Introduction ..9 ATV ..11 ATV General 11 Can-Am ATV 20 Accessories 11 Accessories 20 Body/Frame 12 Body/Frame 23 Brakes 13 Brakes 31 Electrical 13 Electrical 37 Engines 14 Engines 41 Fuel/Oil 14 Fuel/Oil 55 Service 15 Ignition 62 Setup 15 Rear Drive 63 Starters 15 Service 66 Suspension 15 Setup 68 Trade In Evaluation 16 Starters 68 Arctic Cat ATV 17 Steering 70 Body/Accessories 17 Suspension 75 Brakes 18 Transmissions 76 Electrical 18 Engines 18 Fuel/Oil 19 Service 19 Setup 19 Steering 19 Suspension 19 POWERSPORTS INDUSTRY flat RATE MANUAL 2016 VERSION 2 2001-2016 Spader Business Management, Inc. All rights reserved. Honda ATV 80 Polaris ATV cont. Accessories 80 Fuel/Oil 110 Body/Frame 80 Ignition 110 Brakes 81 Service 111 Electrical 83 Setup 111 Engines 84 Starters 111 Fuel/Oil 92 Suspension 112 Ignition 92 Suzuki ATV 114 Service 93 Accessories 114 Setup 97 Body/Frame 114 Starters 97 Brakes 114 Steering 98 Engines 115 Suspension 99 Fuel/Oil 115 Kawasaki ATV 100 Service 115 Accessories 100 Setup 116 Body/Frame 100 Suspension 116 Brakes 100 Yamaha ATV 117 Electrical 100 Accessories 117 Engines 101 Body/Frame 117 Fuel/Oil 101 Brakes 118 Ignition 102 Electrical 118 Service 102 Engines 119 Suspension 103 Fuel/Oil 119 Polaris ATV 104 Ignition 120 Accessories 104 Service 120 Body/Frame 104 Setup 121 Brakes 105 Starters 121 Electrical 106 Steering 121 Engines 107 Suspension 122 Jet Boats

2 125 Jet Boats General 125 OMC Jet Boats 132 Engines 125 Engines 132 Propulsion 125 Fuel/Oil 132 Seasonal 125 Propulsion 132 Service 125 Steering 132 Trade In Evaluation 126 Sea-Doo Jet Boats 133 Mercury Jet Boats 127 Body/Frame 133 Electrical 127 Electrical 134 Engines 127 Engines 135 Fuel/Oil 128 Fuel/Oil 136 Ignition 129 Ignition 137 Propulsion 129 Propulsion 138 Seasonal 130 Seasonal 138 Service 130 Service 139 Starters 130 Setup 140 Steering 131 Starters 142 Steering 142 Trade In Evaluation 142 2001-2016 Spader Business Management, Inc. All rights reserved. 3 Motorcycle ..145 Motorcycle General 145 Kawasaki Motorcycle 177 Accessories 145 Accessories 177 Body/Frame 146 Body/Frame 177 Brakes 146 Brakes 178 Electrical 147 Electrical 178 Engines 147 Engines 178 Fuel/Oil 148 Fuel/Oil 180 Seasonal 148 Service 180 Service 149 Starters 182 Setup 149 Steering 182 Suspension 150 Suspension 182 Trade In Evaluation 150 Transmission 182 Bigdog Motorcycle 151 KTM Motorcycle 183 Service 151 Accessories 183 BMW Motorcycle 152 Body/Frame 183 Service 152 Service 183 Can-Am Motorcycle 153 Piaggio Motorcycle 184 Accessories 153 Service 184 Body/Frame 154 Suzuki Motorcycle 186 Brakes 154 Accessories 186 Electrical 155 Body/Frame 186 Engines 155 Brakes 186 Fuel/Oil 155 Electrical 186 Ignition 156 Engines 187 Service 156 Fuel/Oil 187 Setup 156 Service 187

3 Steering 156 Setup 192 Suspension 156 Transmission 192 Honda Motorcycle 157 Triumph Motorcycle 193 Accessories 157 Service 193 Body/Frame 159 Yamaha Motorcycle 194 Brakes 160 Accessories 194 Electrical 162 Body/Frame 194 Engines 162 Brakes 200 Fuel/Oil 164 Electrical 203 Ignition 165 Engines 207 Service 165 Fuel/Oil 222 Setup 173 Ignition 225 Starters 174 Seasonal 226 Steering 174 Service 226 Scooter Service 174 Starters 228 Scooter Setup 176 Steering 229 Scooter Starters 176 Suspension 229 Transmission 231 4 2001-2016 Spader Business Management, Inc. All rights reserved. Personal Water Craft ..235 PWC General 235 Polaris PWC 244 Accessories 235 Electrical 244 Body/Frame 235 Engines 244 Detail 235 Fuel/Oil 245 Electrical 235 Ignition 246 Engines 236 Propulsion 246 Fuel/Oil 237 Starters 246 Ignition 237 Sea-Doo PWC 247 Propulsion 237 Accessories 247 Seasonal 238 Body/Frame 248 Service 239 Detail 264 Setup 239 Electrical 264 Starters 239 Engines 272 Steering 239 Fuel/Oil 289 Trade In Evaluation 240 Ignition 307 Honda PWC 241 Propulsion 311 Propulsion 241 Seasonal 321 Seasonal 241 Service 322 Service 241 Setup 324 Starters 241 Starters 326 Kawasaki PWC 242 Steering 328 Body/Frame 242 Suspension 334 Electrical 242 Trade In Evaluation 335 Engines 242 Yamaha PWC 336 Fuel/Oil 242 Body/Frame 336 Ignition 243 Electrical 336 Propulsion 243 Engines 336

4 Starters 243 Fuel/Oil 336 Steering 243 Propulsion 337 Seasonal 337 Service 337 Starters 337 Power Equipment ..341 General Power Equipment 341 Honda Power Equipment 343 General Generator 341 Generator 343 General Snowblower 341 Lawn Mower 343 Alpina Power Equipment 342 Snowblower 345 Snow Groomer 342 Tiller 346 2001-2016 Spader Business Management, Inc. All rights reserved. 5 Snowmobile ..349 Snowmobile General 349 Ski-Doo Snowmobile 358 Accessories 349 Accessories 358 Body/Frame 349 Body/Frame 360 Electrical 350 Brakes 376 Engines 350 Electrical 379 Fuel/Oil 350 Engines 388 Seasonal 351 Fuel/Oil 412 Service 351 Ignition 427 Setup 351 Service 430 Suspension 352 Setup 431 Trade In Evaluation 352 Starters 432 Arctic Cat Snowmobile 353 Steering 434 Body/Accessories 353 Suspension 446 Electrical 353 Trade In Evaluation 473 Engines 353 Transmission 473 Fuel/Oil 353 Yamaha Snowmobile 481 Service 353 Accessories 481 Suspension 353 Body/Frame 481 Polaris Snowmobile 354 Electrical 482 Accessories 354 Engines 482 Body/Frame 354 Fuel/Oil 483 Electrical 355 Ignition 483 Engines 355 Service 484 Fuel/Oil 356 Setup 484 Ignition 357 Starters 484 Suspension 357

5 Steering 484 Suspension 484 Trailer ..489 Trailer General 489 Trailer Service 489 Trailer Accessories 489 Trailer Setup 490 Trailer Hitches 489 Trailer Suspension 490 Trailer Jacks 489 Trailer Tires 490 6 2001-2016 Spader Business Management, Inc. All rights reserved. Utility Vehicle ..493 Can-Am Utility Vehicle 493 Kawasaki Utility Vehicle 506 Accessories 493 Accessories 506 Body/Frame 494 Body/Frame 506 Brakes 497 Brakes 506 Electrical 497 Electrical 506 Engines 498 Engines 507 Fuel/Oil 499 Fuel/Oil 507 Ignition 499 Service 507 Rear Drive 499 Setup 508 Service 499 Polaris Utility Vehicle 509 Setup 499 Accessories 509 Starters 500 Body/Frame 511 Steering 500 Brakes 513 Suspension 500 Electrical 514 Transmissions 501 Engines 514 Honda Utility Vehicle 502 Fuel/Oil 515 Accessories 502 Service 515 Body/Frame 503 Setup 516 Brakes 504 Starters 516 Electrical 504 Suspension 516 Engines 504 Transmission 517 Service 504 Yamaha Utility Vehicle 518 Setup 505 Accessories 518 Starters 505 Setup 518 Steering 505 flat Rate Updates.

6 523 COMPU-TER CODEOPERATIONSUGG flat RATE TIMEDEALER flat RATE TIMEMATER-IALSTOTALLABORRATEPOLARIS ATV ACCESSORIES GUARDS INSTALL (4)764880 GUARD INSTALL761130 SCABER INSTALL737430 & THUMB WARMER KIT INSTALL737490 GUARDS INSTALL764850 GRIPS INSTALL736510 KIT INSTALL737480 INSTALL PIAA (FRONT)764840 INSTALL W/ELECTRIC LIFT737470 NEW! INSTALL W/ MANUAL LIFT W/O WINCH767200 INSTALL W/WINCH736500 INSTALL400850 INSTALLSPORTSMAN400850 INSTALL TO CURRENT PRE-WIRED 05736520 POLARIS ATV BODY/FRAME R&R INCL TOE ALIGNMENT400860 BUSHING R&R (EACH ADDL)400870 INSTALL761140 R&R400880 R&R (FRONT)400890 R&R (REAR)400900 BOX INSTALL737500 BLADE R&R400910 MOTOR R&R400920 SENSOR SWITCH R&R400930 FLARE KIT INSTALL764870 R&R (EACH)400940 R&R MAIN400950 SWAPSPORTSMAN 850764020 POLARIS ATV BODY/FRAME continued on next 2001-2016 Spader Business Management, Inc.

7 All rights !104 Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 CODEOPERATIONSUGG flat RATE TIMEDEALER flat RATE TIMEMATER-IALSTOTALLABORRATEKAWASAKI MOTORCYCLE BRAKES UNIT R&RNINJA 250760540 BLEED (REAR)ZX7759850 LEVER R&RZX1000 11754890 PADS R&R (REAR)GPZ1100662680 PEDAL & SHIFTER STRAIGHTEN (REAR)KLX110732150 SWITCH ADJUSTVN900760550 KAWASAKI MOTORCYCLE ELECTRICAL R&RNINJA 250760440 ASSEMBLY R&RNINJA 650760430 SWITCH R&RNINJA 250760460 HARNESS R&RVN1700760450 HARNESS R&RZX14760420 KAWASAKI MOTORCYCLE ENGINES CHAIN & SPROCKETS R&RVN800759840 R&RZG1200 VOYAGER737810 PLATES R&RVN1500759860 TESTVN1500732050 TESTZX600R732050 COVER R&R (RH)KLR650760510 INSTALL SLIP-ONCONCOURS760530 GASKET R&R INCL MISSING HARDWAREKLX110732090 HEAT SHIELD R&RVN1700760520 SYSTEM BLEEDVN1500732100 SYSTEM BLEEDZX900732100 NEW!

8 INSTALL (FRONT)VULCAN767250 KAWASAKI MOTORCYCLE ENGINES continued on next 2001-2016 Spader Business Management, Inc. All rights !178 Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 CODEOPERATIONSUGG flat RATE TIMEDEALER flat RATE TIMEMATER-IALSTOTALLABORRATESKI-DOO ACCESSORIES cont. SKI INSTALLREV815940 SKIS INSTALL732500 INSTALL761620 KIT INSTALL730990 BAG INSTALLREV XP659130 INSTALL RACINGREV659170 HANDLE KIT INSTALL (REAR)659180 BOOTREV658580 INSTALL (84)755490 INSTALL (96)755500 CAN KIT INSTALLREV658600 BAG INSTALLREV XP659110 BAG INSTALLSUMMIT659110 NEW! GRIPS INSTALL767130 KIT INSTALL730720 AIR DEFLECTOR KIT INSTALLREV XP659120 SIDE DEFLECTORS R&RREV658005 SKI-DOO BODY/FRAME INTAKE DEFLECTOR R&R36 MACH Z STD09-84K INTAKE DEFLECTOR R&R37 MACH Z TECH PLUS09-84K R&R761670 ARM R&R13 GRAND TOURING 500 SP09-59K ARM R&R35 GRAND TOURING 800 SE09-59K COVER R&R13 GRAND TOURING 500 SP09-58K COVER R&R35 GRAND TOURING 800 SE09-58K PAN R&R761660 PAN R&RWIDE TRACK761660 PAN R&R (CENTER)600 E-TEC09-25K PAN R&R (CENTER)MX Z 800 REV09-25 KSKI-DOO BODY/FRAME continued on next 2001-2016 Spader Business Management, Inc.

9 All rights !360 Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 CODEOPERATIONSUGG flat RATE TIMEDEALER flat RATE TIMEMATER-IALSTOTALLABORRATECAN-AM UTV ELECTRICAL cont. HARNESS INSTALL 4-POINTCOMMANDER765100 HARNESS INSTALL 4-POINTCOMMANDER MAX765100 HARNESS INSTALL 4-POINTMAVERICK765100 HARNESS INSTALL 4-POINTMAVERICK MAX765100 BUTTON R&RCOMMANDER760070 ASSY R&RCOMMANDER760090 PEDAL R&RCOMMANDER760040 NEW! SIGNALS INSTALL (OEM)COMMANDER767510 SWITCH R&RCOMMANDER XT760060 CAN-AM UTV ENGINES COVER GASKET R&RCOMMANDER759970 ASSY R&RCOMMANDER764390 MANIFOLD R&RCOMMANDER759980 SUPPORT R&RCOMMANDER764400 BOX ASSY/MAIN SHAFT R&RCOMMANDER760010 LEVER ASSY R&RCOMMANDER764430 PRESSURE SWITCH R&RCOMMANDER759960 SHAFT SEAL R&R (FRONT)COMMANDER760000 SHAFT SEAL R&R (REAR)764370 OUTLET HOSE R&RCOMMANDER759990 CHAINS R&R (ALL)COMMANDER764380 GEAR R&RCOMMANDER764410 2001-2016 Spader Business Management, Inc.

10 All rights !498 Identifies jobs added in this edition - most new jobs are contributed by fewer than 3