Transcription of Pressure Vessel Inspection and Test Plan Sample
1 , Design,Calculation DocumentASME, SpecASME, SpecDWG,Calculation bookHRA-3 WPS&PQRASMEASME IXWelding BookHRA-4 Welder QualificationCertificatesASMEASME IX CertificatesHR--5 NDT procedureASMEASME V,VIII, IXProceduresHRA-6 NDE PersonnelCertificatesASMEASME VCertificatesHR--7 PWHT Procedure(if needed)ASMEASME VIIIP rocedureHRA-8 Hydro Static TestProcedureASMEASME VIIIP rocedureHRA-9 Painting CertificatesASMEASME IIOriginal MaterialCertificatesHR--11 Storage of raw materialand WeldingASMEASME-HW--12 Visual, Dimension and Marking ControlASME VIIIASME VIIIR eportHW--Activity and Test PlanReference Document Acceptance CriteriaVerifying DocumentPressure Vessel Inspection and Test plan Sample Before Manufacturing of markingMaterialASME VIIIASME VIIIR eportHSW--14 Cutting & EdgePreparation DWGDWG-HSW--15 Head forming andDimension CheckDWGDWG, ASME VIIIR eportHW--16 Check of Rolling for ShellDWGDWG, ASME VIII-HSW--17 Check of Welding planwith WPSDWG/WPSWPS/DWG-HSW--18 Fit Up & welding ( shell to shell)DWG/WPSWPS/DWG-HSW--19 Second Rolling of ShellDWGDWG, ASME VIIIR eportHSW--20 Fit Up & welding ( headto shell)DWG/WPSWPS/DWG-HSW--21 Inspection of welds( shell to shell andhead)
2 ASME/NDT map/NDTP rocedureASME VIIIR eportHSW/R--22 Fit-Up, Welding of pipeto flangeASME/DWGASME/DWG-HSW--23RT (Pipe to flange) MapASME VIIIR eportHR--24 Marking ,OpeningNozzlesDWGDWG-HW--25 Fit-Up, Welding (Nozzle to Shell)WPS/DWGWPS/DWG-HW--During , UT (Nozzle)ASME/NDT map/NDTP rocedureASME VIIIR eport27 Fit-Up, Welding (Pad of shell)WPS/DWGWPS/DWG-HSW--28 Inspection for Fit-Up &Welding saddle & LugWPS/DWGWPS/DWG-HSW--29 Visual & Dimensional (if needed)ProcedureASME VIII / SpecPWHT OnlinegraphHH31 Hardness measurement(if needed) IIReportHW32 Hydrostatic TestProcedureASME VIIIR eportHHW-33 Final Visual &Dimensional Preparation of Name PlateDWGDWG-HSW--36 Check of Final by37 Inspection Final Data Control & Release ListHR--SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; For example one random visit for whole UT tests or one or two visits for whole surface preparation works for : Purchase OrderMOM: Minute of Meeting Abbreviations: H: Hold Point = Hold on the production till TPI Inspector performs Inspection and supervise the required testW: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production;Client can waive this Inspection based on his discretion and informs TPI Inspector : Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and : Approval 4
