ProBlue Adhesive Melters Models P4, P7, and P10 - Nordson

1 ProBlue Adhesive MeltersModels P4, P7, and P10 Customer Product ManualPart 1024496_06 Issued 3/14 Nordson CORPORATION DULUTH, GEORGIA document contains important safety informationBe sure to read and follow all safety information in thisdocument and any other related 1024496_06 2014 Nordson CorporationAll rights reservedFor CE Declaration, refer to equipment Corporation welcomes requests for information, comments, and inquiries about its products. General informationabout Nordson can be found on the Internet using the following address: all correspondence to: Nordson CorporationAttn: Customer Service11475 Lakefield DriveDuluth, GA 30097 NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date part of this document may be photocopied, reproduced, or translated to another language without the prior writtenconsent of Nordson Corporation. The information contained in this publication is subject to change without , AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, Bowtie, CanWorks, Century, CF, CleanSleeve, CleanSpray, ColorMax,Color on Demand, Control Coat, Coolwave, Cross Cut, cScan+, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura Screen,Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo Coat, , EFD, Emerald, Encore, ESP, e stylized, ETI stylized, Excel 2000, Fillmaster,FlexiCoat, Flex O Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heli flow, Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil,Isocore, Iso Flo, iTRAX, Kinetix, LEAN CELL, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, MicroSet,Millennium, Mini Squirt, Mountaingate, Nordson , Optimum, Package of Values, Pattern View, PermaFlo, PicoDot, Porous Coat, PowderGrid, Powderware,Precisecoat.

2 PRIMARC, Printplus, Prism, ProBlue , Prodigy, Pro Flo, ProLink, Pro Meter, Pro Stream, RBX, Rhino, Saturn, Saturn with rings, Scoreguard,Seal Sentry, Select Charge, Select Coat, Select Cure, Signature, Slautterback, Smart Coat, Solder Plus, Spectrum, Speed Coat, SureBead, Sure Coat,Sure Max, Sure Wrap, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Ultra, UpTime, u TAH, Vantage, VersaBlue, Versa Coat, VersaDrum,VersaPail, Versa Screen, Versa Spray, Watermark, and When you expect more. are registered trademarks of Nordson , Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, Artiste, ATS, Auto Flo, AutoScan, Axiom, Best Choice, Blue Series, Bravura, CanPro, Champion, Check Mate, ClassicBlue, Classic IX, Clean Coat, Cobalt, Controlled Fiberization, Control Weave, ContourCoat,CPX, cSelect, Cyclo Kinetic, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraPUR, Easy Clean, EasyOn, EasyPW, Eclipse, +, E Nordson , Equalizer,Equi Bead, FillEasy, Fill Sentry, Flow Coat, Fluxplus, Get Green With Blue, G Net, G Site, IntelliJet, iON, Iso Flex, iTrend, Lacquer Cure, Maxima, Mesa,MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, Multifill, MultiScan, Myritex, Nano, NexJet, OmniScan, OptiMix, OptiStroke, Partnership+Plus,PatternJet, PatternPro, PCI, Pinnacle, Plasmod, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue, PURJet, Ready Coat,RediCoat, Royal Blue.

3 Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral, SpeedKing, Spray Works, Summit, SureFoam,Sure Mix, SureSeal, Swirl Coat, TAH, ThruWave, Trade Plus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, Vista,Web Cure, and 2 Rings (Design) are trademarks of Nordson and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' is a trademark of Open DeviceNet Vendors Association, is a trademark used under license by is a registered trademark of Loctite Seez is a registered trademark of Bostik Lubricant is a registered trademark of Parker is a registered trademark of PROFIBUS is a registered trademark of DuPont Dow Elastomers. is a registered trademark of Microsoft of ContentsiPart 1024496_06 2014 Nordson CorporationTable of Alert Symbols1 of the Equipment Owner 1 Information 1 , Requirements.

4 And Standards 1 Qualifications 1 Industry Safety Practices 1 Use of the Equipment 1 and Safety Messages 1 Practices 1 Practices 1 and Repair Practices 1 Safety Information 1 Shutdown 1 System Hydraulic Pressure 1 energizing the System 1 the Applicators 1 Safety Warnings and Cautions 1 Safety Precautions 1 Aid1 Labels and Tags 1 Sources of Information 2 Guide2 's Guide2 Support2 Resource CD2 Description 2 Use 2 of Use 2 of Operation 2 Identification 2 Components 2 Equipment 2 of ContentsiiPart 1024496_06 2014 Nordson Start 3 400/480 Volt Melters 3 3 Information3 Tasks 3 of Installation Personnel3 Requirements 3 3 3 Power 3 Air 3 Considerations 3 the Melter 3 of the Installation Kit3 Supplied Materials 3 the Melter 3 the Electrical Service 3 a Compressed Air Supply 3 Hoses and Guns 3 Up the Melter 3 Setup 3 Parameters 3 Operating Parameters3 or Editing Operating Parameters 3 point Temperature of the Tank, Hoses, and Guns3 and Restore Melter Settings3 Parameter and Set point Temperature Changes 3 Melter Inputs 3 Melter Outputs 3 Optional Equipment 3 a Gun Driver, Pattern Controller.

5 Or Timer3 the Melter 3 Up Melter Communications 3 of ContentsiiiPart 1024496_06 2014 Nordson Information 4 About Heated Components 4 the Tank4 the Melter 4 the Melter 4 that the Melter is Operating Correctly 4 Component Temperatures 4 Melter Faults 4 F1, F2, and F3 Faults are Handled 4 F4 Faults are Handled 4 the Level of Hot Melt in the Tank 4 and Adjust the Operating Air Pressure 4 the Service Interval 4 Component Temperatures 4 the Melter Password 4 the Melter Function Keys 4 Key 4 Key 4 Key 4 day Clock Key 4 Key 4 Down the Melter 4 System Pressure 5 Out External Communications 5 the Melter 5 the Filter 5 the Life of the Filter 5 the Tank 5 the Melter from the Sub base 5 Volt Melters 6 Faults 6 the Troubleshooting Flowchart6 Quick checks6 the Melter Setup to Factory Settings 6 Electrical Components 6 Procedures 6 Isolate a Failed Control Component 6 Check the Tank or Manifold RTD 6 the Melter During an F1 Fault 6 the Tank RTD 6 the Manifold RTD 6 Check the Operation of the Power Relay or Thermostats 6 Check the Operation of the Tank or Manifold TRIAC 6 Check the Resistance of the Tank and Manifold Heaters 6

6 Troubleshooting Flowcharts6 of ContentsivPart 1024496_06 2014 Nordson the Illustrated Parts List 7 7 , Pump, and Manifold Parts List7 Assembly Parts List7 Assembly Parts Lists 7 :1 Pump Assembly Parts 7 :1 Low Viscosity Pump Assembly Parts 7 :1 Pump Assembly Parts 7 Shifter Assembly Parts 7 Piston Assembly Parts 7 Components Parts List 7 Enclosure Parts List 7 Panels Parts List 7 Components Parts List 7 Cable Parts List 7 Kits 7 :1 Pump Replacement 7 :1 Low Viscosity Pump Replacement 7 :1 Pump Replacement 7 General Service 7 7 Panel 7 Discharge Valve 7 Service Kit 7 7 7 Circuit Board 7 Processor Unit (CPU) 7 's Panel 7 Module 7 Circuit Board Fuses 7 Module Fuses 7 Spare Parts 7 Spare Parts 7 Switch 7 Guard (P4) 7 Guard (P10) 7 Guard (P10)

7 7 Tank 7 Lid Hinge Pin 7 Block 230V 7 4 or 6 Hose/230V or 480V 7 Kits 7 Hose Extension 7 Expansion Card 7 Master 7 Card 7 Card 7 Card 7 8 H/G Expansion Base 7 of Fasteners 7 of ContentsvPart 1024496_06 2014 Nordson CorporationTechnical Specifications 8 Specifications 8 Specifications 8 Power Requirements 8 8 Melter 8 Melter 8 Melter 8 base 8 Diagrams 200/240 VAC Melter 8 Melter Power B Control B Setup B Setup B day Clock B 1 B 2 B 3 B Availability C Requirements C the Software C the Software from Your PCC the PC and the Melter C Nordson Configuration ManagerC and Restoring Melter Settings C or Restoring Melter Firmware C C Nordson Configuration Manager C of ContentsviPart 1024496_06 2014 Nordson CorporationSP Pump Diagnostics and D Function D Isolation Valve D Discharge Valve D Diagnostics D Disassembly and ReassemblyD Preparation D Tools and Materials D D Parts D D the Pump from the Melter D Reassembly Instructions D the Actuator and Air Manifold and the Cylinder Assembly D 10 Special

8 Reassembly Instructions D the Magnetic Actuator AssemblyD the Valve Spool and Sleeve D Reassembly Instructions D the Shifter Fork D Reassembly Instructions D the Piston Cups D Reassembly Instructions D the Pump Frame and the Insulator D Reassembly Instructions D the Lower Ball Seat Assembly and the Piston D Reassembly Instructions D the Lower Ball Seat and the Pressure BallAssemblies D Reassembly Instructions D the O ring and the Pump Seal D Reassembly Instructions D Assembly Parts List D Service Kit D Pump Maintenance Kits D of Fasteners D of ContentsviiPart 1024496_06 2014 Nordson Corporation400/480 Volt ProBlue Adhesive E E Use E Use E Sizing E Function E E E Kit Components E the Transformer for Installation E the Transformer to the Parent Machine E the Electrical Service to the TransformerE the Melter to the Transformer E the Transformer to the Melter E E E Assembly E Volt Melter Specific Components E Kits E Diagram E of ContentsviiiPart 1024496_06 2014 Nordson CorporationSafety1-1 2014 Nordson CorporationIssued 10-11

9 Section 1 SafetyRead this section before using the equipment. This section containsrecommendations and practices applicable to the safe installation, operation,and maintenance (hereafter referred to as use ) of the product described inthis document (hereafter referred to as equipment ). Additional safetyinformation, in the form of task specific safety alert messages, appears asappropriate throughout this ! Failure to follow the safety messages, recommendations, andhazard avoidance procedures provided in this document can result inpersonal injury, including death, or damage to equipment or Alert SymbolsThe following safety alert symbol and signal words are used throughout thisdocument to alert the reader to personal safety hazards or to identifyconditions that may result in damage to equipment or property. Comply withall safety information that follows the signal ! Indicates a potentially hazardous situation that, if not avoided,can result in serious personal injury, including !

10 Indicates a potentially hazardous situation that, if not avoided,can result in minor or moderate personal ! (Used without the safety alert symbol) Indicates a potentiallyhazardous situation that, if not avoided, can result in damage to equipment 2014 Nordson CorporationIssued 10 11 Responsibilities of the Equipment Owner Equipment owners are responsible for managing safety information, ensuringthat all instructions and regulatory requirements for use of the equipment aremet, and for qualifying all potential Information Research and evaluate safety information from all applicable sources,including the owner specific safety policy, best industry practices,governing regulations, material manufacturer's product information, andthis document. Make safety information available to equipment users in accordance withgoverning regulations. Contact the authority having jurisdiction forinformation. Maintain safety information, including the safety labels affixed to theequipment.