Transcription of Process Interface Valves - Swagelok
1 Process Interface Valves 1 PIPE, WELD, VCR, VCO FITTINGSSTANDARD TUBINGMODULAR SYSTEMDHOSE / FLEXIBLE TUBINGBELLOWS, DIAPHRAGM VALVESBALL & PLUG VALVESCHECK & RELIEF VALVESNEEDLE & METERING VALVESREGULATORS & FILTERSPROCESSINTERFACEVALVESMEASUREMENT DEVICESREFERENCESMEDIUM- HIGH- PRESSURETUBE FITTINGSP rocess Interface ValvesDouble Block and Bleed (DBB) ValvesKenmac series Process Interface Valves and Process Monoflanges Stainless steel, carbon steel, and duplex stainless steel materials Alloy 2507, Alloy 400, Alloy 625, Alloy 825, 6-Moly, and additional materials may be available upon request Pressure ratings in accordance with ASME Flanged connections compatible with ASME ball valve bore sizes from 3/8 to 2 in.
2 ( to mm) Low Emissions certification per API 641 and API 624 available VB05 series meets fugitive emission requirements including Shell MESC SPE 77/300 Tightness Class ManifoldsTUBE FITTINGSPIPE, WELD, VCR, VCO FITTINGSSTANDARD TUBINGMODULAR SYSTEMDHOSE / FLEXIBLE TUBINGBELLOWS, DIAPHRAGM VALVESBALL & PLUG VALVESNEEDLE & METERING VALVESCHECK & RELIEF VALVESREGUL ATORS & FILTERSPROCESSINTERFACEVALVESMEASUREMENT DEVICESREFERENCESMEDIUM- HIGH- PRESSUREC ontentsProcess Interface Valves Markets.
3 3 Applications .. 3 Installation Advantages .. 3 Low Fugitive Emissions .. 3 Custom Configurations .. 3 Features Te sting .. 4 Sour Gas Service .. 4 Sizes and Configurations .. 4 Design and Performace Specifications .. 4 Flange Connections Pressure-Temperature Ratings .. 5 Dimensions .. 5 Double Block and Bleed DBB Features .. 6VB03 series Advantages .. 7 Materials of Construction .. 8 Pressure-Temperature Ratings .. 8 Dimensions .. 9 Ordering Information.
4 10VB04 series PEEK-Seated Advantages .. 11 Materials of Construction .. 12 Pressure-Temperature Ratings .. 12 Dimensions .. 13 Ordering Information .. 15 Options ..17VB0451 series Metal-Seated Advantages .. 18 Features .. 19 Pressure-Temperature Ratings .. 19 Materials of Construction .. 19 Dimensions .. 20 Ordering Information .. 21 Servicing of Metal-Seated Valves .. 21 VB05 series Ultra Low Emissions Advantages .. 22 Features .. 23 Te sting .. 23 Materials of Construction.
5 23 Pressure-Temperature Ratings .. 24 Shell Specifications Reference .. 24 Valve Dimensions .. 25 Ordering Information .. 26 Process Monoflanges MN series Advantages ..27 Features .. 28 Materials of Construction .. 28 Pressure-Temperature Ratings .. 28 Duplex Elevated Temperature Rating .. 28 Configurations .. 29 Dimensions .. 30 Ordering Information .. 33 Options and Accessories Available Options .. 34 Accessories .. 35 Process Interface Valves 3 PIPE, WELD, VCR, VCO FITTINGSSTANDARD TUBINGMODULAR SYSTEMDHOSE / FLEXIBLE TUBINGBELLOWS.
6 DIAPHRAGM VALVESBALL & PLUG VALVESCHECK & RELIEF VALVESNEEDLE & METERING VALVESREGULATORS & FILTERSPROCESSINTERFACEVALVESMEASUREMENT DEVICESREFERENCESMEDIUM- HIGH- PRESSURETUBE FITTINGSI nstallation Advantages Fewer leak points Smaller compact design Weight reduction of up to 75% Reduced installation time Reduced vibration stress Reduced fugitive emissions Low Emissions certification per API 641 and API 624 available Integral Swagelok tube fitting (connection options)ConventionalMN0 Custom ConfigurationsSwagelok Process Interface Valves and Process monoflanges can be configured to suit a variety of special applications.
7 In addition to double block and bleed assemblies, single block and bleed, and block combinations are available . Block and bleed globe valve module options are also available . Contact your authorized Swagelok sales and service representative for assistance with any special requirements . Mark Karrass/Corbis .Oil and gasPower generationChemical and refiningVB0 Swagelok Innovative SolutionsProcess Interface ValvesSwagelok Process Interface Valves enable a smooth transition from the Process piping system to instrumentation in a single configuration, providing fewer potential leak points, lower installed weight, and a smaller space envelope.
8 Markets Oil and gas Chemical and refining Power generationApplications Process piping isolation points Direct mount to instruments Close coupling of instruments Chemical injection and sampling points Double block and bleed isolation Vents and drains Extreme serviceOver 100 000 double block and bleed and monoflange Valves installed. The Valves are reliable and they last We have made Swagelok double block and bleed s our standard and will be adding more during our next shutdown 26 in . (66.)
9 0 cm)10 in . (25 .4 cm)7 in . (17 .8 c m )Low Fugitive EmissionsThe American Petroleum Institute s API 641 and API 624 tests for fugitive emissions to atmosphere for quarter-turn ball Valves and rising stem Valves . The tests are conducted at a third party lab and certify that at no point in the test did the valve leak in excess of 100 ppm of methane . Certificates stating that the valve is certified for Low Emissions service are available . For more information, contact your authorized Swagelok sales and service representative.
10 4 ManifoldsTUBE FITTINGSPIPE, WELD, VCR, VCO FITTINGSSTANDARD TUBINGMODULAR SYSTEMDHOSE / FLEXIBLE TUBINGBELLOWS, DIAPHRAGM VALVESBALL & PLUG VALVESNEEDLE & METERING VALVESCHECK & RELIEF VALVESREGUL ATORS & FILTERSPROCESSINTERFACEVALVESMEASUREMENT DEVICESREFERENCESMEDIUM- HIGH- PRESSUREF eaturesTesting Every Process Interface valve is factory tested hydrostatically to a requirement of no visible leakage . A shell test is performed at 1 .5 times maximum rated working pressure and a seat test is performed at 1.