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Product Brochure NEMA Super-E Premium efficient motors

NEMA Super-E Premium efficient motorsProduct BrochureII ABB | motors and Generators | NEMA Super-E Premium efficient motorsNEMA Super-E Premium efficient motors General informationWe are to be the best as determined by our customers marketers, designers and manufacturers of industrial electric motors , generators and mechanical power transmission expertise, and a comprehensive portfolio of products and life-cycle services, we help value-minded industrial customers improve their energy efficiency and Super-E Premium efficient motors | motors and Generators | ABB 1 NEMA Super-E Premium efficient motors Table of contents2 Energy savings3 Super-E TEFC design features6 TEFC three phase capabilities7 TEFC foot mounted10 TEFC F2 mounted11 TEFC C-face foot mounted13 TEFC C-face footless14 Super-E ODP design features15 ODP three phase capabilities16 ODP foot mounted18 ODP, small motor rule, single phase, foot mounted19 ODP, small motor rule, three phase, foot mounted20 ODP F2 mounting20 ODP C-face foot mounted21 Close coupled pump TEFC & ODP with Aegis grounding ring22

Electric motor-driven systems used in industrial processes consume the majority of all electricity used in the industrial sector. Companies can actually average as much as 33 percent savings if they were to apply motor and motor system efficiency upgrades, including the use of adjustable speed drives. The potential positive impacts on

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Transcription of Product Brochure NEMA Super-E Premium efficient motors

1 NEMA Super-E Premium efficient motorsProduct BrochureII ABB | motors and Generators | NEMA Super-E Premium efficient motorsNEMA Super-E Premium efficient motors General informationWe are to be the best as determined by our customers marketers, designers and manufacturers of industrial electric motors , generators and mechanical power transmission expertise, and a comprehensive portfolio of products and life-cycle services, we help value-minded industrial customers improve their energy efficiency and Super-E Premium efficient motors | motors and Generators | ABB 1 NEMA Super-E Premium efficient motors Table of contents2 Energy savings3 Super-E TEFC design features6 TEFC three phase capabilities7 TEFC foot mounted10 TEFC F2 mounted11 TEFC C-face foot mounted13 TEFC C-face footless14 Super-E ODP design features15 ODP three phase capabilities16 ODP foot mounted18 ODP, small motor rule, single phase, foot mounted19 ODP, small motor rule, three phase.

2 Foot mounted20 ODP F2 mounting20 ODP C-face foot mounted21 Close coupled pump TEFC & ODP with Aegis grounding ring22 Close coupled pump motor TEFC23 Close coupled pump motor ODP24 Vertical P-base25 HVAC29 Chiller/cooling tower30 Single phase32 200 Volt34 Unit handling36 Brake38 Adjustable speed capabilities39 Conduit box volumes39 Approvals UL and CSA40 Dimension drawings58 Connection drawings2 ABB | motors and Generators | NEMA Super-E Premium efficient motorsNEMA Super-E Premium efficient motors Energy savingsSuper-E motors are another example of our commitment to provide reliable performance, while exceeding customer on All Baldor Reliance motors : Mobil Polyrex EM Polyurea GreaseIt s a fact: Bearing failure is the #1 mechanical reason for motor failure.

3 So the better the grease protecting those bearings, the better and longer the motor , that better grease is Mobil Polyrex EM polyurea grease now standard on all Baldor Reliance motors . It provides lubrication life of more than four times greater than other polyurea greases in tests up to 176 C (350 F). It exhibits greater durability when subjected to mechanical shearing forces. Furthermore, a specially formulated additive in the grease resists washout, rust and corrosion even when subjected to salt water energy efficiency work for youWhy is energy efficiency important? electric motor -driven systems used in industrial processes consume the majority of all electricity used in the industrial sector. Companies can actually average as much as 33 percent savings if they were to apply motor and motor system efficiency upgrades, including the use of adjustable speed drives.

4 The potential positive impacts on companies bottom lines and the environment are savingsPurchase price is only a small piece of the pieThe pie chart to the right shows the typical life cycle cost of a 75kW (100 hp) motor operating in continuous duty over a 20-year life. As you can see, the original purchase price is almost insignificant compared to what it will cost to power the motor during its useful Baldor Reliance Super-E efficiencies compare to industry standardsSuper-E motors offer customers the highest level of overall efficiencies available from any motor manufacturer, meeting or exceeding NEMA Premium Super-E Premium efficient motors | motors and Generators | ABB 3 NEMA Super-E Premium efficient motorsTotally enclosed fan cooled (TEFC) motor design featuresThe family of Baldor Reliance Super-E TEFC (totally-enclosed fan-cooled) motors share a number of electrical and mechanical features that add up to outstanding value.

5 EM motors are general-purpose Premium efficient motors . For more severe environmental applications, our ECP/XEX severe duty motors provide added weather and chemical protection. For extreme applications, where downtime is critical, Baldor Reliance 841XL motors are ideal; these motors exceed IEEE 841-2001 TEFC design featuresThe chart below lists standard features ( S ) in Baldor Reliance TEFC Premium efficient motors . Horsepower ranges indicate where certain features are standard in stock products. Additional features optional ( O ) are available on custom motors or through Premium efficiency motor familyElectrical featuresEM/XEECP/XEX841 XLkW (hp) range - stock0,75-300 (1-400)0,75-300 (1-400)0,75-187 (1-250)Class F insulation with Class B service factorSSS200 C Inverter Spike Resistant insulation systemSSSP hase insulationSSSC orona inception testing - meets NEMA Part dip & bake with 100% solidsSSSNo silicone lead wireSSSD ocumented final motor tests - data shipped with motorOOSM echanical featuresEM/XEECP/XEX841 XLNEMA frame sizes 143T - 449T143T - 449T143T - 449 TSteel bandframe die cast aluminum endplates, steel fan coverS 143T - 215T Cast iron frame - cast iron endplates & fan cover (steel fan cover standard on EM/XE 140-280T)

6 O 143T - 286TS 324T - UpSSDie cast aluminum conduit boxS thru 360T Cast iron conduit boxS 400T - upSSThreaded inlet hole in conduit boxOSSN eoprene conduit box lid gasket & lead separator gasket O cast iron onlySSSeal endplate to frame jointsOSSV-ring shaft seals - DE & ODE (except some 440 frame)S 250T - up DE onlyS Inpro/Seal VBX or VBXX bearing isolators - DE and ODE SHardware - zinc platedSSSM otor unfiltered vibration at rated voltage and frequency <38,1 mm/s(<0,15 in/s) peak velocitySS motor unfiltered vibration at rated voltage and frequency <2,03 mm/s (<0,08 in/s) peak velocityOOSTest vibration on DE & ODE and document - ship with motorOOSLow bearing temperature specs (IEEE 841) SFoot flatness to < NEMA tolerances ( /ft.) SShaft runout < NEMA SSound power level < 90 dBA SGrease inlet fitting - grease fittingS Grease inlet with tube extension & grease fitting SSGrease outlet with screw-in plugSOOG rease outlet with automatic relief fittingS 250T - up Grease outlet with tube extension & automatic relief fitting SSNon-metallic external cooling fanSSSC asting coated with water base primerS Castings coated with 2-part epoxy primer and epoxy finish coat SSFinish paint with gold enamelS Finish paint with 2-part dark gray epoxyOSSASTM B117-90 96-hour salt spray test compliance SSLaser etched aluminum nameplate with NEMA dataS Embossed stainless steel nameplate with NEMA data SSStainless steel nameplate with bearing and grease dataOSSL imited warranty3 year3 year5 yearNote.

7 Contact your your regional support office for certified data, dimensions and features of a specific ABB | motors and Generators | NEMA Super-E Premium efficient motorsNEMA Super-E Premium efficient motorsNEMA Super-E : Premium efficiency inside and outOver-sized cast iron conduit boxes, exceeding NEC standards, make connections easier. Neoprene rubber gaskets ensure a tight, waterproof and fan cover designed for maximum cooling and quieter operationMultiple foot mounting holes for easier change-outSimple F1 to F2 conversion on cast iron frame motorsEnd turns laced both endsHigh temperature (class F) insulation systems Insulation system meets the requirementsof NEMA MG 1 Part for VFD useand is considered inverter Super-E Premium efficient motors | motors and Generators | ABB 5 Dynamically balanced to half of the NEMA allowable vibration limitsLocked bearing construction reduces endplayPatented Lube-Lok retainer grease seal on both ends, 250T frame and upHigh-pressure die cast aluminum rotor through 449T frames coated to prevent corrosionNeoprene v-ring rubber shaft slinger on pulley end of motor prevents contaminants from enteringPolyrex EM protects motor bearings better, providing improved lubrication life, greater shear stability, and superior resistance to washout, rust and corrosion.

8 6 ABB | motors and Generators | NEMA Super-E Premium efficient motorsNEMA Super-E Premium efficient motorsTotally enclosed fan cooled capabilitiesThree phaseTEFC three phase capabilitiesThree phase - typical frame size / Hp - 56, 143T or 182 56 or 145T 56, 145T or 184 145T or 182T 56, 145T or 184 184T , 182T or 184 182T or 213T 213T 215T45184T 184T or 215T 215T or 213T 213T 254T 215T 256T 286T1115254T 254T 284T 286T1520256T 256T 286T 284T 324T 286T 326T 364T2940324TS 324T 364T 365T3750326TS 326T 365T 404T4460365TS 364T 404T 405T5675365TS 365T 405T 444T75100405TS 405T 444T 445T93125444TS 444T 445T 447T112150447TS or 449T 445T or 449T 447T or 449T 449T149200447TS or 449T 447T or 449T 449T 187250449TS 449T 449TY 224300449TS 449TY 449TY 261350449TS 449TY 298400449TS Notes: Denotes Product scope of NEMA Premium efficiency motor listed with catalog numbers in this Brochure are available from stock.

9 Contact your ABB regional support office for lead times on non-stock motors . Performance data is subject to change. Drawings shown are for reference only. Please contact your ABB regional sales office for current performance data or a detailed drawing on the specific motor you require. Data and drawings may be available from our website at efficiency in metric framesNEMA Super-E motors are available in IEC frames 63 through 500 with base, B5 flange or B14 C-face. motors can be supplied for 50 or 60 Hz your ABB regional support office for more Super-E Premium efficient motors | motors and Generators | ABB 7 NEMA Super-E Premium efficient motorsTEFCFoot mountedTEFC foot mountedBaldor Reliance Super-E TEFC motors meet or exceed NEMA Premium efficiency in your choice of steel-band or cast iron frame, ideal for tough industrial applications.

10 The TEFC enclosure protects the motor from harsh environments because air does not pass freely through the motor . An external shaft-driven fan circulates air over the frame housing. class F insulation, a service factor and Mobil Polyrex EM grease are some of these motors standard features. Super-E motors have an insulation system that meets the requirements of NEMA MG1 Part for VFD use and are considered inverter ready. TEFC motors are available in single or three phase, rigid base or C-face (with or without base).Notes: Volt code: E = 208-230/460V, 60 Hz; E1 = 230/460V, 60 Hz, usable at 208V; F = 230/460V, 60 Hz* Ratings are cast iron pages 40 and 41 for layout drawings. See page 58 for connection shown are nominal. Data subject to change without notice.


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