PRODUCTS RANGE - docsbonfiglioli.com

1 Mobile SolutionsPRODUCTSRANGE3 For over 40 years, the Mobile sector has been one of the cornerstones on which the Bonfiglioli Group s growth and internationalisation has been founded. Our wide RANGE of planetary gearboxes - complete with hydraulic and electric motors for excavators, roadwork equipment and many other applications - are manufactured in a production process which is firmly focussed on the specific needs of our customers. These are PRODUCTS with the highest levels of customisation, which require, right from the initial design phases, in-depth interaction between the customer and Bonfiglioli, to ensure that all of the required specifications and variants are known, for a product which perfectly meets is why our pre-sales and after-sales teams, spread strategically over all continents, play such a crucial role, and why ensuring complete support is at the heart of our global success.

2 In the immediate future, Bonfiglioli is ready to offer innovative electromobility solutions for mobile equipment in a huge RANGE of contexts. This choice is perfectly in line with the industrial philosophy of the future, which is increasingly placing electrical systems alongside traditional power transmission. A complete RANGE of innovative PRODUCTS for mobile MOBILE5 product diversification, process automation, and quality have enabled Bonfiglioli to play a leading role in the s policy focuses on integrated solutions, competence and innovative technology as key factors, indispensable to ensure customer satisfaction, while production is aimed at achieving the highest product portfolio aims at meeting the toughest and most sophisticated requirement for Industrial Process and Automation Solution and for Mobile Equipment solutions for power transmission and motion PRODUCTS78 PLANETARY DRIVES300 series1012 TRANSIT MIXER DRIVES500 series500 series with electric motor141618202224 WHEEL DRIVES600 series600E series600W with BPD electric motor600F seriesPGW series600W2/326 TRAVEL DRIVES700C series283032 TRACK drive GEARMOTORS700CK series700CP (ex PGR)

3 Series700CT series34 DRUM DRIVES FOR MILLING MACHINE700C series3638 SLEW DRIVES700T series700TK series40 WINCH DRIVES800 series42 WORLDWIDE NETWORKP roduct offer8300 seriesPlanetary drivesTorque Range1000 .. 1100000 NmTransmissible Mechanical Powerup to 1050 kWGear .. 5000 Gear Unit VersionsIn lineRight angle (with a spiral bevel gear set)Output ConfigurationFoot and flange mountedOutput shaft: solid with key, splined, splined hollow, hollow with shrink discInput ConfigurationsFlanged axial piston hydraulic motorsHydraulic orbit motorsIEC and Nema motor adaptorsSolid input shaftHydraulic BrakeHydraulically released parking brake on requestElectric BrakeDC and AC typeThe 300 series are compact and powerful. Their planetary drive train makes them the ideal choice for all the severe duty applications where shock loads and impacts are more the rule than the exception.

4 The product configuration is highly versatile, due to several options as far as the mounting, the gear layout, the output shaft and the motor interface. All the features are available for each of the 20 finely spaced frame sizes, spanning over the 1000 - 1100000 Nm torque RANGE . Finding the perfect match to any drive problem is therefore more than a wish, it is something users can safely rely on - (Nm)300301303304305306307309310311313314 3153163173183193213233253600250001350005 0004000017000025001800010000050000017501 2500800003500001000850055000250000110000 08000009 Overall dimensions and technical dataTYPED1D2D3D4D5D6L1 (2 stages)L2L3L4L5L630011016518540x36 DIN 548238421686114505810030111016518540x36 DIN 548250421806114508213230315019522258x53 DIN 5482607520083158510516030415019522258x53 DIN 5482607521283158510516030515019522258x53 DIN 5482607523083158510516030620025028070x64 DIN 548280902601304011513018030723029532580x 74 DIN 5482901003001623612017020030927831434880 x74 DIN 5482100120215231822451652253103403704001 00x94 DIN 5482110130245290952902102503113583904281 00x94 DIN 5482120135250320881902102803133854154451 20x3 DIN 5480140145310357812352002803144605035421 50x5 DIN 5480160180370429982602403153154605035421 50x5 DIN 5480160180390429982602403153165806256701 70x5 DIN 5480180180430275145265260400317560635695 200x5 DIN 5480200260470352152318260415318700750800 220x5 DIN

5 5480250220550340155305330500319800880940 260x5 DIN 5480280350570470210440380550321940102011 00300x8 DIN 5480340390595500250440540650323110012201 300400x8 DIN 5480-410666-375520--325126013801460450x8 DIN 5480-450698-400590--TYPEMAXPOWERMAX INPUTSPEEDDESIGNkWRPMI nlineRight angleCombined with worm - 27007 - 700400 - - 27007 - 700400 - - 28009 - 800400 - - 25009 - 700400 - - 28009 - 800400 - - 29009 - 800400 - - 240013 - 700400 - - 240013 - 700400 - 2500B31015020004 - 250040 - 900400 - 5000B31118020004 - 210018 - 800400 - 5000B31320020004 - 220018 - 800400 - 5000B31422520004 - 180050 - 600400 - 5000B31525015004 - 180070 - 900400 - - 120050 - 600400 - 5000B31730010004 - 190070 - 900400 - - 1100200 - 700400 - - 1400300 - 8002500 - - 1100300 - 8001000 - - - 1300--BL5L6D5L3D4L4D6L1L2D4D1D2D3L1D4L2D 1D2D3L5D5L6L3D4L4D6 OUTPUTHZOUTPUTPCDESIGN A 300 - 307 DESIGN B 309 - 325 OUTPUTFZOUTPUTFPOUTPUTHZOUTPUTPCOUTPUTFZ OUTPUTFP10500 seriesTransit mixer drivesTorque Range3000.

6 90000 NmTruck mixer capacity1 to 14 cubic metersGear Ratios17 .. 161 Key FeaturesRotating housing flangeRugged designHigh torque capacityHigh load capacityTilting output flange, evenly in all directionsMounting frame for water tankWater pump sensorApplicable hydraulic motorsAxial piston motors to SAE Standardorbit motorsAbsolute dependability, low maintenance, compactness and price effectiveness are the key features of the renovated 500 series, the unparalleled line of drives for transit mixers. Eight models available for mixing capacity ranging from 1 to 14 (Nm)501564565567568575577580120002000012 00060000300050000200007500011 Overall dimensions and technical dataTYPED1D2D3D4D5D6D7L1L2L3L4L5L6501200 22224513 n 4 27019513889 56428031034017 n 10 36524016585 56528031034017 n 10 29024016585 56735839043017 n 18 435300210110 56835839043017 n 18 360300210110 575530500 17 n 2422 n 422 n 6435450400188170460400577530500 17 n 2422 n 422 n 6435450400188170460400580530500 17 n 2422 n 422 n 6435525400188170460400 TYPERANGEOF RATIOSHYDR.

7 MOTOR drive (1)MAX. INPUTSPEEDDRUMCAPACITY (2)WEIGHTOILQUANTITYDESIGNWATERPUMP SENSOR1 - 56478-161HS25002 - 3852A 56522LS5502 - 56776-90-115-128HS25004 - 51403A 56818-21-27LS5504 - - 82507B 577131HS30008 - 580130-135-140HS300010 - 1432010B (1) LS = Low speed motor / HS = High speed motor(2) General indication, application capacity depend on concrete slump = Not available = AvailableL4L1D4D5D7D1D2L2L3D6L6L6L5L5L2L 1L4L3D1D2D3D4 DESIGN ADESIGN B12500 series with electric motorDrum drive with electric motorThis solution is designed for use with medium/large mixer trucks that have medium/long delivery distances to travel. Drum rotation speed is between 15 and 22 rpm and capacity between 6 and 14 m3. Bonfiglioli innovative solution comprises a gearbox of Bonfiglioli s historical 500 Series coupled to an AC electric motor that provides normal power and a DC electric motor for emergency solution not only guarantees greater energy efficiency and reduced fuel consumption, but also helps cut cement mixer truck operating costs (for example by extending service intervals and making servicing simpler than on hydraulic drive solutions).

8 Performance is improved too: rotation speed control is more accurate, operating noise levels are significantly lower (thanks to the electric motor and the helical tooth profile of the high speed gearbox stage). Finally, functionality remains higher in the event of a failure: the presence of a second, backup DC motor gives reassuring redundancy and eliminates the risks and potentially hazardous situations caused by failures of the drum emptying system (if the drum cannot rotate, the cement can solidify and put the mixer truck out of action).Main benefits Increased Energy Efficiency Reduced fuel consumption Service intervals less frequent and simplified vs the standard hydraulic solution Better drum rotation speed control Optimised gear design for maximum efficiency and minimum noise The emergency electric DC motor allows a higher availability in case of machine failure13 Overall dimensions and technical dataGearbox dataRatioMain: 1:220 Emergency: 1:2200 Max output torqueMain: 60000 NmEmergency: 10500 NmMax input speedMain: 3500 rpmEmergency: 2000 rpmOil quantity8 ltDry weight 328 kgMotor dataTypeMain: Induction ACEmergency: PM DC motorRated Power Main: 40 kWEmergency: 2 kWVoltageMain: 170 VacEmergency: 24 VdcProtection degreeIP66 CoolingMain: LiquidEmergency.

9 Air forcedSolution main featuresFunctional diagramMobile solutions500 seriesElectric motorDRUMDRIVEBATTERYPACKINVERTERTRANSMI SSION +WHEEL TRACTIONCONVERTERGENERATORENGINEAUXILIAR Y DRIVESACDCDCDC14600 seriesWheel drivesTorque Range3000 .. 85000 NmGear .. 153 Key FeaturesRotating housing flange with studs to fit wheels and drumsRugged designHigh torque capacityHigh load capacityMechanical lifetime sealsCompact designOptional mechanical gear disengagement on requestApplicable motorsCartridge axial piston hydraulic motorsFlanged axial piston hydraulic motorsHydraulic orbit motorsDC electric motorsBrakeHydraulically released parking brake on requestWhether you are designing a wheeled agriculture or construction equipment, the 600 series is the right choice for your vehicle.

10 A disengagement device to tow the vehicle in an emergency is optionally (Nm)601 R1L603 W2V B605 X611 dimensions and technical dataD2D3D6D1D1D2D3D4D5D6D4D5L1L1L2L3L4L2 L4L3D8D7D8D7 TYPERANGEOF SPEEDHYDRAULICMOTOR drive (1)BRAKINGTORQUEMIN. OPENING PRESSUREWEIGHTDESIGN1:Nmbarkg601 - - 600 15 - 2035A603 W2V - - 250 15 - 2045B603 W2L H14 - - 250 15 - 2045A603 W2V - 534000HS170 - 250 15 - 2045B605 W2 - 533500HS220 - 310 15 - 2065B605 W2 - 533500HS220 - 300 15 - 2065B606 - - 500 15 - 20110B606 W368 - - 350 15 - 20120B607 - 600 15 - 20140B609 - 600 15 - 20170B610 - 800 15 - 20200B610 - 1200 15 - 20200B611 - 800 15 - 20250B613 - 800 15 - 20250B615 - 1000 15 - 20350B(1) LS = Low speed motor / HS = High speed motorTYPED1D2D3D4D5D6D7D8L1L2L3L4601 R1L230260230200 h8152,4203,2 15 n n 8 Depend on motor type24510195603 W2V H280270230190 f7200 h8241,3M16x2 n n 923612872603 W2L H237270230190 f7160205M16x2 n n W2V B275240210178 h8200 h8241,3M16x2 n n 9249108106605 W2 H300270230190 f7220 h8260M16x2 n n 824015472605 W2 B310260230190 f7220 h8275M16x2 n n 821813672606 W2370330300270 h8280 h8335M16x2 n n 10270155115606 W3370330300270 h8280 h8335M16x2 n n 10315200115607 n n 2033523382609 n n 1635024391610 n n 1635024391610 n n 1638326890611 n n 24375242110613 n 243/4-16 UNF n 24405275110615