Programming Manual, PowerFlex 700H AC Drive

1 PowerFlex 700h adjustable frequency AC DriveFirmware Revisions .. ManualImportant User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication available from your local Rockwell Automation sales office or online at ) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this examples and diagrams in this manual are included solely for illustrative purposes.

2 Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this of the contents of this manual , in whole or in part, without written permission of Rockwell Automation, Inc., is this manual , when necessary, we use notes to make you aware of safety , DriveExplorer, DriveExecutive, DPI, SCANPort, PowerFlex , Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, not belonging to Rockwell Automation are property of their respective : Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic : Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss.

3 Attentions help you identify a hazard, avoid a hazard, and recognize the HAZARD: Labels may be on or inside the equipment, for example, a Drive or motor, to alert people that dangerous voltage may be HAZARD: Labels may be on or inside the equipment, for example, a Drive or motor, to alert people that surfaces may reach dangerous information that is critical for successful application and understanding of the Automation Publication 20C-PM001F-EN-P - March 20123 Summary of ChangesThis manual contains new and updated information. Changes throughout this revision are marked by change bars, as shown to the right of this and Updated InformationThis table contains the changes made to this the description for parameter 465 [Fan Control] to indicate that the default value has been changed to 1 Enabled. 32 Updated parameter 212 [ Drive Alarm 2] to include new bit 8 Fan Cooling. 39 Updated parameter 238 [Fault Config 1] to include new bit 14 Fan Cooling.

4 42 Added a note to the description for the IGBT OverTemp fault (F9) to specify that the IGBT Overtemp fault is equivalent to the Drive Overload (Software), and is not a note to the System Fault (F10) to specify that the fault subcodes are only available in revision or the description for the OverCurrent fault (F12) to specify that the Drive output current has instantaneously exceeded 360% of the HD a note to the description for the IGBT Temp HW fault (F31) to specify that the IGBT Temp HW fault is equivalent to the Drive Instantaneous Overload (Hardware), and is not the description for the Fan Cooling fault (F32) to include information on configuring a Fan Cooling Automation Publication 20C-PM001F-EN-P - March 2012 Summary of ChangesNotes:Rockwell Automation Publication 20C-PM001F-EN-P - March 20125 Table of ContentsPrefaceWho Should Use this manual .. 7 What Is Not in this manual .

5 7 Additional Resources .. 8 General Precautions .. 8 Chapter 1 Drive Start-UpPrepare For Drive Start-Up .. 11 Start-Up the Drive .. 12 Chapter 2 Programming and ParametersAbout Parameters .. 15 How Parameters are Organized.. 17 Monitor File .. 20 Motor Control File.. 21 Speed Command File.. 24 Dynamic Control File .. 30 Utility File.. 35 Communication File .. 45 Inputs/Outputs File .. 49 Parameter Cross Reference by Name .. 56 Parameter Cross Reference by Number.. 58 Chapter 3 TroubleshootingDrive Status .. 62 Faults and Alarms .. 63 Manually Clearing Faults .. 63 Fault and Alarm Descriptions .. 64 Fault Subcodes .. 71 Clearing Alarms.. 77 Common Drive Symptoms and Corrective Actions .. 77 Technical Support Options .. 79 Appendix AHIM OverviewExternal and Internal Connections .. 81 LCD Display Elements .. 82 ALT Functions .. 82 Menu Structure.

6 83 View and Edit Parameters .. 85 Remove and Install the HIM .. 866 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 Table of ContentsAppendix BApplication NotesExternal Brake Resistor .. 87 Minimum Speed .. 87 Motor Control Technology .. 88 Motor Overload .. 89 Overspeed .. 91 Power Loss Ride Through .. 91 Process PI .. 93 Reverse Speed Limit .. 96 Skip frequency .. 97 Sleep Wake Mode .. 99 Start At Power Up.. 101 Stop Modes .. 101 Appendix CHistory of ChangesChanges to This manual .. 103 IndexRockwell Automation Publication 20C-PM001F-EN-P - March 20127 PrefaceThe purpose of this manual is to provide you with the basic information needed to start-up, program and troubleshoot the PowerFlex 700h adjustable frequency AC Should Use this ManualThis manual is intended for qualified personnel. You must be able to program and operate adjustable frequency AC drives and related devices.

7 In addition, you must have an understanding of the parameter settings and Is Not in this ManualThe PowerFlex 700h Programming manual does not provide installation instructions or maintenance and repair installation information, refer to: PowerFlex 700S/ 700h adjustable frequency AC Drives, Frames Installation Instructions, publication PFLEX-IN006. PowerFlex 700S/ 700h IP00 Open Power Structure, Frames Installation Instructions, publication maintenance and repair information, refer to: PowerFlex 700h and 700S Hardware Service manual , Frame 9, PFLEX-TG001 PowerFlex 700h and 700S Hardware Service manual , Frame 10, PFLEX-TG002 PowerFlex 700h and 700S Hardware Service manual , Frame 11, PFLEX-TG003 PowerFlex 700h and 700S Hardware Service manual , Frame 12, PFLEX-TG004 PowerFlex 700h and 700S Hardware Service manual , Frame 13, PFLEX-TG005 PowerFlex 700h and 700S Hardware Service manual , Frame 14, PFLEX-TG006 For detailed Drive application information refer to.

8 PowerFlex Reference manual , publication information Should Use this ManualBelowWhat Is Not in this ManualBelowAdditional Resources8 General Precautions88 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 PrefaceAdditional ResourcesThese documents contain additional information concerning related products from Rockwell can view or download publications To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales Precautions7 ResourceDescriptionIndustrial Automation Wiring and Grounding Guidelines, publication general guidelines for installing a Rockwell Automation industrial Maintenance of Industrial Control and Drive System Equipment, publication DRIVES-TD001 Provides a checklist that can be used as a guide in performing preventive maintenance of industrial control and Drive system Guidelines for the Application, Installation and Maintenance of Solid State Control, publication general guidelines for the application, installation, and maintenance of solid-state Global Reference Guide for Reading Schematic Diagrams, publication diagram symbols used throughout various parts of the Certifications website, declarations of conformity, certificates, and other certification : This Drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies.

9 Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication , Guarding Against Electrostatic Damage or any other applicable ESD protection : An incorrectly applied or installed Drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the : Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment : To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before servicing.

10 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals, between the +DC terminal and the chassis, and between the -DC terminal and the chassis. The voltage must be zero for all three : Risk of injury or equipment damage exists. DPI host products must not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are connected in this Automation Publication 20C-PM001F-EN-P - March 20129 PrefaceATTENTION: The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage. Risk of electrical shock, injury, or death exists if someone comes in contact with the : The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads.