Project Report for fly ash brick making machines

1 CALL US: 90929 20007 DATE: 15/3/13 Project Report FOR fly ash BRICKS MANUFACTURING UNIT Machinery value for 10000 bricks : Customer scope: Wooden pallets: 3 x2 x1 with 4 leg 100 No s ,00, **This is price list, price will be negotiable not more then 5% Number of Working Days 300 Days Number of Shift / Day/Shift Single/08 Hours Item of Production : fly ash bricks Land : 1 Acre shed size: 30x60 feet min 40x80x centre hight 20 feet (suggested) Power; 40 Hp Water: 10000 ltrs Labour : 12-15 people Annual Installation.

2 One time Description Qty Price for 10000 bricks/day Price for 25000 bricks/day Price for 15000 bricks/day Automatic fly ash brick Machine 120/150 ton hydraulic cylinder of production capacity 1000 to 3000 bricks / hour of size mm (15/10/8/2 bricks/stroke) 1No 6,50, 15,40, 10,40, Pan Mixer 500 Kg capacity with 20 HP motor, worm reduction gear box without starter 1No 3,80, 7,60, (2 pan mixer) 3,80, Belt conveyor with2 HP motor, 24 feet long without starter 1No 1,80, 1,80, 1,80, Pallet truck hydraulically operated manual system 500 Kg capacity 2 No s 70, 70, 70, Wheel Barrows 250 kg capacity 4 No s 20, 30, 20, Sub total 13,00, 25,80, 16,90, Taxes: Vat 2% 26, Total 13, CALL US: 90929 20007 CALCULATION OF RECURRING EXPENDITURE / MONTH/DAY (A).

3 RAW MATEREIALS EXPENDITURE / FOR 1 DAY: *RAW MATERIAL PRICE WILL BE DEFER EVERY AREA. Cost production per month : Refer (A) Material price: Rs. 29880/ 10000 bricks = (cost for 1 brick Material) Refer (B) Labour charges : Rs 1,26,000/26days= Rs, 4846/- ( each brick labour cost is Rs. paisa) Refer (C) Other expenses: Rs,55,000/- / 26 days= Rs 2,115/- (Each bricks other expenses/day : Rs, paisa) Total cost of production per brick is = Rs, Market selling price for 1 brick = PROFIT FOR EACH brick Rs.

4 *CALCULATION DETAILS GIVEN BELOW This Ratio, raw material price, selling price is using in Tamil Nadu state, kindly convert Your Local area price list and selling price. PARTICULARS Qty Price/Ton Total fly ash 14 tons 600 8400 Sand OR dust tons 800 8960 Gypsum tons 1600 2560 Lime or cement tons 1600 8160 Water 8000 Ltr Land 1 acres Power 40 hp 1500 TOTAL : CALL US: 90929 20007 (B). SALARY & WAGES :- Description No of employees Salary per month Total Manager 1 10000 Forman 2 4500 Supervisor 1 7000 Security Guard 2 6000 Office bearer 1 4500 Machine Operator 1 8000 Asstt.

5 Machine Operator 2 6500 Mixer Man 1 6500 Water sprayer y 2 5500 Un-skilled labour 6 7500 TOTAL : 1,26, (C).Miscellaneous Expenditure: SL Description Amount 1 Rent 2 Transportation & Conveyance 3 Repairing, Replacement & Maintenance 4 Advertisement & Donation 5 Taxes, Insurance & Licence 6 Unexpected expenses TOTAL : 55, CALL US: 90929 20007 Tentative Profit & Loss Account per Month SL Description Amount Amount Item No of quantity Depreciation of Plant & machinery 10% per annum of Rs, 13,00,000/- Sales: fly ash bricks 14,30, (C).

6 Miscellaneous Expenditure 55, (B). SALARY & WAGES 1,26, Depreciation of Building 2% per annum 600000 Depreciation of Furniture& Fixture @ 5% per annum of Rs,50000 Interest on Unsecured Loan Rs, 10,00,000/- @ 2% 20, Purchase raw material 7,76, Other Expenses; Auditor charges, tax paid loading un loading, wages paid 50, 10,35, Net profit 3,94, Total 14,30, 14,30, Bricks production capacity per Month : 10000 x 26days= 2,60,000/- day production x no of days per month= Total production per month 2,60,000 x Rs,14,30,000/- per month production x selling price = total sales PROFIT RATIO FOR PER MONTH SMALL UNIT= RS, 3,94, THANKS, INDIAN brick machines , TVS NAGAR, THADAGAM ROAD, COIMBATORE, TAMIL NADU MOBILE.

7 9092920007 / 9786629499 CALL US: 90929 20007 OUR PRODUCTS: 1 . fly ash brick making machines : 1. Model: IM 1000, 2 BRICKS/STROKE PRODUCTION PER DAY= 8000-10000 2. Model: IM 1500, 8 BRICKS/STROKE PRODUCTION PER DAY= 12000-15000 3. Model: IM 2000, 10 BRICKS/STROKE PRODUCTION PER DAY= 15000-18000 4. Model: IM 3000, 15 BRICKS/STROKE PRODUCTION PER DAY= 20000-24000 2. Concrete block making machines : 1. Model No: IM 860 2. Model No: IM 1060 3. Model No: IM 430 4. Model No: IM 860 jumbo 3.

8 Paver block/ Interlock block making machines 1. Model: IM 100 Hydraulic paver block making machines 2. Model: IM 200 Designer Tile making machines 3. Mixer machines 1. Concrete Mixer machines 2. Mixer machines with Power Motor 3. Mixer machines Diesel Engine 4. Clutch Type Concrete Mixer Machine 5. Pan Mixers all models IBM fly ash brick making Plant-Technical Features: OUR fly ash brick making plant has been designed to manufacture fly ash bricks with Eco friendly technology . It is a simple & cost effective technology available in the Country.

9 The heart of the plant is an indigenously designed, a relatively low cost & high productivity machine. Other component machines of the plant Pan Mixture, Conveyor, Pallet trucks, Wheel Borrows & wooden Pallets are Economically & efficiently designed to give a maximum output. BRICKMACHINE 1. brick Machine is hydraulically operated, automatic, controlled by electronic circuits. This can be mastered with little basic electrical knowledge. 2. brick making machine develops 150 Ton of compressive force over the bricks uniformly and hold the pressure for required time allowing the materials to flow and form.

10 3. The machine structure is carefully designed to take up the heavy cyclic loads in 18 seconds per stroke 4. Monogram on the brick can be embossed. 5. Very high production at relatively low cost. CALL US: 90929 20007 PAN MIXTURE 1. A sturdily constructed machine with heavy rollers to grind and mix the material thoroughly. 500 kg capacity with 20 Hp Motor and Gear box Elcon v9 or premium v9) Motor Crompton or havells 2. Drive through trouble less, quality worm reduction gear box. 3. Easy bottom unloading mechanism with door arrangement.