Proven Performance CARBIDE INSERTS - Dorian Tool

1 Proven Performance CARBIDE INSERTS Carbon SteelP High Temp. AlloyS Stainless SteelMAluminum / Non FerrousN Cast IronK Multi-MaterialU Performance , Quality & TechnologyWill Turn Machining Into PROFIT! Proven Performance2 Call: 979-282-2861 Fax: 979-282-2951 Call: 979-282-2861 Fax: 979-282-2951 Call: 979-282-2861 Fax: 979-282-2951 of InsertSubstrateThe alloy CARBIDE 's properties, grain size, and cobalt TolerancesThe physical characteristics of an insert that differentiates one shape from the next. The allowed deviation of all insert on the surface of the insert that allows for greater cutting speeds, wear resistance and longer insert PreparationThe process used to prepare the insert 's edge cutting condition for specific application and material. Achieved by honing, chamfering,"T" land or any combination formed groove or recess along the cutting edge of the insert that breaks chips into small manageable physical characteristics of an insert that differentiates one shape from the A combinationof substrate and coating that determines the hardness and toughness of the insert for the specific material AngleThe angle formed on the insert from the top surface area and the bottom of the insert chip flow area when parallel to the floor.

2 Relief AngleThe angle measured from the vertical line perpendicular to the cutting edge of the insert and the cutting face of the insert . Proven PerformanceFinishing Universal Roughing Hard and Wear resistant PVD and CVD Coating Small Nose radius Light Honed Edge Small Chipbreaker Wear Resistant and Tough PVD and CVD Coating Medium Nose Radius Medium Honed Cutting Edge Medium Chipbreaker Tough and Impact Resistant PVD and CVD Coating Large Nose Radius Heavy Honed Cutting Edge Large Chip BreakerCutting DataCutting DataCutting Data Small Depth of cut (ap) Small Feed per Revolution (fn) High Surface Cutting Speed (Vc) Use Coolant if insert Allows Medium Depth of cut (ap) Medium Feed per Revolution (fn) Medium Surface Cutting Speed (Vc) Use Coolant if insert Allows Large Depth of cut (ap) High Feed per Revolution (fn) Low Surface Cutting Speed (Vc) Use Coolant if insert AllowsNegative insert Double Sided Cutting Edge with a Negative Relief First Choice for high metal removal and high precision finishingapplications.

3 Available molded or precision ground with a wide range of geometries, chipbreakers and InsertSingle Sided Cutting Edge with a Positive Relief First Choice for light roughing to precision finishing applications. Available in multiple varieties of relief angles, geometries and chipbreakers in both ANSI and ISO styles, precision ground or Application GuideFor insert Best PerformanceStarting: Application:Optimum: Coolant: Follow the recommended use and cutting parameters of the insert according to material and application. For Roughing, use a tough, coated insert grade with a large nose radius, heavy honed cutting edge and large chipbreaker. Cut at a low SFM with a large Depth of Cut (ap) and high Feed Rate per Rev. (fn).For Universal, use a hard, tough & wear resistant coated insert grade with a medium nose radius, honed cutting edge and medium chipbreaker. Cut at a medium SFM with a medium Depth of Cut (ap) and medium Feed Rate per Rev.

4 (fn).For Finishing, use a hard & wear resistant coated insert grade with a small nose radius, sharp to light honed cutting edge and small chipbreaker. Cut at a high SFM with a light Depth of Cut (ap) and light Feed Rate per Rev. (fn) insert Wear, decrease Spindle Speed (n) and/or increase Feed (fn) or change to a harder insert Chipping, increase Spindle Speed (n), decrease Feed (fn), and/or change to a heavier honed edge or change to a tougher insert Coolant, if the insert grade allows, and always use high pressure coolant to remove the hot chips and heat from the insert to reduce thermal Ultimate Performance Use Dorian INSERTS with Dorian Jet-Stream Thru Coolant System. The insert will operate at a constant low temperature, with a clean and undamaged cutting edge, Increasing insert Life Up to 200%. Call: 979-282-2861 Fax: 979-282-2951 3 Dorian First Choice CARBIDE INSERTS TechnologyThis report is true and verifiable by an independent source.

5 The insert Performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, and cutting Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing PerformanceApplicationPerformance ChartRoughing and Semi FinishingCompetitionCNMG-543-XXX-XXXXD orian ToolCNMG-543-PER-DPC15 HTCutting DataCutting DataVc180 per/ per/ Life45 Min. per EdgeInsert Life65 Min. per Edge Minutes In Cut706560 Dorian Tool55504540 Competition35302520105 CustomerLehti Group OyPartmminchMaterialMocN315M (34 CrNiMo6) CNC Turning CenterQuantity Per job 12,50044%Longer insert LifeThan the CompetitionWith Higher Cutting Performanceand Consistent Tolerance Better Chip Control & Surface Finish31% Reduced Down Time and insert CostDorian tool CNMG-543-PER-DPC15HT Negative Turning Inserts4 Call: 979-282-2861 Fax: 979-282-2951 Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing report is true and verifiable by an independent source.

6 The insert Performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, and cutting Performance400%More Parts ProducedThan the CompetitionWith Higher Cutting Performanceand Consistent Quality,Tolerance Better Chip Control & Surface Finish80% Reduced Down Time and Tooling CostDorian tool CNGG-432-SEF-DUP35RT Negative Turning InsertsApplicationPerformance ChartRoughing and Semi FinishingCompetitionCNGG-432-XXX-XXXXD orian ToolCNGG-432-SEF-DUP35 RTCutting DataCutting DataVc180 per/ per/ Per Edge56 PiecesParts Per Edge280 PiecesPieces machined per cutting edge300280250 Dorian Tool225200175150125100755625C0 CustomerPankl Racing SystemPartmminchMaterialP116, 3,2 % CNC Dual Turn 20 Quantity Per job 5,600 Call: 979-282-2861 Fax: 979-282-2951 5 This report is true and verifiable by an independent source. The insert Performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, and cutting Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing PerformanceDorian tool CNMG-432-PER-DPC15HT Negative Turning InsertsApplicationPerformance ChartRoughing and Semi FinishingCompetitionCNMG-432-XXX-XXXXD orian ToolCNMG-432-PER-DPC15HT Cutting DataCutting DataVc60 per/ per/ Life20 Min.

7 Per EdgeInsert Life165 Min. per EdgeMinutes in Cut180165150 Dorian Tool135120105907560453020C0 CustomerMaschinenfabrik Mundil PartmminchMaterialMocN315M (34 CrNiMo6) CNC Turning CenterQuantity Per job, 13NO Edge Fracture after 165 MinutesCompetition Edge Fractured after 20 insert LifeThan the CompetitionWith Higher Cutting Performanceand Consistent Tolerance Longer Cutting Edge Life & Surface Finish88%Reduced Down Time and insert Cost6 Call: 979-282-2861 Fax: 979-282-2951 Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing report is true and verifiable by an independent source. The insert Performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, and cutting PerformanceDorian tool CNMG-432-PER-DPC15 HTNegative Turning InsertsCustomerWestfalia HingeMachine Padiroan CNC Turning CenterQuantity Per job, 25,000 ApplicationPerformance ChartRoughing and FinishingCompetitionCNMG-432-XXX-XXXXD orian ToolCNMG-432-PER-DPC15 HTCutting DataCutting DataVc260 ,60mm per/ ,60mm per/ Per Edge100 PiecesParts Per Edge300 Pieces200%More Parts ProducedThan the CompetitionWith Higher Cutting Performanceand Consistent Quality & Tolerance Better Chip Control & Surface Finish67% Reduced Down Time and Tooling Cost Call: 979-282-2861 Fax: 979-282-2951 7 Pieces machined per cutting edge300275 Dorian Tool25022520017515012510075C50250 This report is true and verifiable by an independent source.

8 The insert Performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, and cutting Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing PerformanceDorian tool Turning Inserts39% Reduced Down Time and Tooling SpacerMachineHardinge CNC Turning CenterQuantity Per job, 1,7258 Call: 979-282-2861 Fax: 979-282-2951 DataCutting DataVc220 per/ per/ Per Edge55 PiecesParts Per Edge90 PiecesPieces machined per cutting edge1201101009080 Dorian tool 706050 Competition40302010064%More Parts ProducedThan the CompetitionWith Higher Cutting Performanceand Consistent Quality & Tolerance Better Chip Control & Surface FinishThis Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing report is true and verifiable by an independent source. The insert Performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, and cutting PerformanceDorian tool CNGG-432-SEM-DUP35 RTNegative Turning Inserts38% Reduced Down Time and Tooling CostCustomerErne CNC Turning CenterQuantity Per job, 20,000 ApplicationPerformance ChartFinishingCompetitionCNMG-432-XXX-XX XXD orian ToolCNGG-432-SEM-DUP35 RTCutting DataCutting DataVc130 per/ per/ Per Edge5 PiecesParts Per Edge8 Pieces60%More Parts ProducedThan the CompetitionWith Higher Cutting Performanceand Consistent Quality & Tolerance Better Chip Control & Surface Finish Call: 979-282-2861 Fax: 979-282-2951 9 Pieces machined per cutting edge121110987 Dorian Tool654 Competition3210 This report is true and verifiable by an independent source.

9 The insert Performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, and cutting Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing PerformanceDorian tool CNMG-543-KER-DKC15 RTNegative Turning InsertsCustomerH-SLRPartMaterialGGG50 WorkpieceFittingsMachineDoosan CNC Turning CenterQuantity Per job, 100,00013% Reduced Down Time and Tooling Cost14%More Parts ProducedThan the CompetitionWith Higher Cutting Performanceand Consistent Quality & Tolerance Longer Cutting Edge Life & Surface Finish10 Call: 979-282-2861 Fax: 979-282-2951 ChartRoughing and FinishingCompetitionCNMG-543-XXX-XXXXD orian ToolCNMG-543-KER-DKC15 RTCutting DataCutting DataVc150 per/ per/ Per PiecesParts Per Edge4 PiecesPieces machined per cutting Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing report is true and verifiable by an independent source.

10 The insert Performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, and cutting PerformanceDorian tool DNMG-442-PEF-DPC25 UTNegative Turning CNC Turning CenterQuantity Per job, 1,75064%Longer insert LifeThan the CompetitionWith Higher Cutting Performanceand Consistent Tolerance Better Chip Control & Surface Finish39% Reduced Down Time and Tooling Cost Call: 979-282-2861 Fax: 979-282-2951 11 ApplicationPerformance ChartSemi FinishingCompetitionDNMG-442-XXX-XXXXD orian ToolDNMG-442-PEF-DPC25 UTCutting DataCutting DataVc200 per/ per/ Life107 Min. per EdgeInsert Life175 Min. per EdgeMinutes in Cut175165 Dorian Tool150135120105 Competition9075604530150 This report is true and verifiable by an independent source. The insert Performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, and cutting Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing PerformanceDorian tool CNMG-432-MER-DMC30UT Negative Turning InsertsCustomerSeydelmann CNC Turning CenterQuantity Per job, 1,23367% Reduced Down Time and Tooling Cost12 Call: 979-282-2861 Fax.