Transcription of Pub. EC-0104 AR SERIES PISTON PUMPS Variable …
1 PISTON PUMPSAM odelAR16 A16 Approx. Mass (Flange Mtg.)Ratio of Mass (AR16/A16) kg ( lbs.) kg ( lbs.)60 %MOOUTINS poolControl PistonPivotJournal BearingShaftYokeSlipper RetainerPiston Ass'ySpringCylinder BlockPort PlateFlow Adj. ScrewPressure Adj. ScrewPressure Compensator ValveGraphic SymbolA16,32 ( )Fully Extended240( )Fully Extended130( ( ( )190( )AR16,20 DesignDrain Port3 Up to 16 MPa (2320 PSI), cm/rev ( ) "AR" SERIES PISTON PUMPS Variable Displacement-Single PUMPS Pressure Compensator Type,AR16 / AR22-FR01 Pub. EC-0104 Smaller in Size and Lighter in MassAs indicated in the dimensional comparison presented below, the AR16 is smaller than the A16 (32 design). Also, the mass of AR16 is substantially lighter than the NoiseThe noise level of AR16 has been reduced by 1-2 dB (A) at full flow and full cut-off compared with that of the excellent A16 quiet pump.))
2 [Comparison of "AR16" with "A16"]DIMENSIONS IN MILLIMETRES (INCHES) PISTON PUMPSI nstructionsModelFitting SizeInside Dia. of PipeAR16, AR223/8 [Inside Dia. mm (.33 in.) or more]10 mm (.39 in.) "AR" SERIES PISTON PUMPS AR16 / FluidsUse petroleum base oils such as anti-wear type hydraulic oils or R & O (Rust and Oxidation inhibitor) type hydraulic oils equivalent to ISO VG-32 or 46. The recommended 2 viscosity range is from 20 to 400 mm/s (98 to 1800 SSU) and temperature range is from 0 to 60 C (32 to 140 F), both of which have to be satisfied for the use of the above hydraulic of ContaminationDue caution must be paid to maintaining control over contamination of the operating oil which can otherwise lead to breakdowns and shorten the life of the unit.
3 Please maintain the degree of contamination within NAS Grade 10. The suction port must be equipped with at least a 100 m (150 mesh) reservoir type filter and the return line must have a line filter of under 10 installing the pump the filling port should be positioned of ShaftEmploy a flexible coupling whenever possible, and avoid any stress from bending or thrust. Maximum permissible misalignment is less than mm (.004 inches) TIR and maximum permissible misangular is less than . PressurePermissible suction pressure at inlet port of the pump is between -16 and +50 kPa (5 Vacuum and 7 PSIG). For piping to the suction port, use the pipes of the same diametre as that of the specified pipe flange to be used. Make sure that the height of the pump suction port is within one metre ( ft) from the oil level in the on PipingWhen using steel pipes for the suction or discharge ports, excessive load from the piping to the pump generates ex-cessive noise.
4 Whenever there is fear of excessive load, please use rubber PipingIn case the pump is installed above the oil level, the suction piping and suction line filter should be located lower than the pump position to prevent air in the suction drain piping according to the chart and ensure that pressure within the pump housing should be maintained at a normal pressure of less than MPa ( PSI) and surge pressure of less than MPa ( PSI). Length of piping should be less than 1 m ( ft.), and the pipe end should be submerged in oil. In case AR16 and AR22 pump, a screw-in torque of fitting is 40 to 50 Nm (354 to 443 ). Do not apply bending and thrust torque to the AirIt may be necessary to bleed air from pump case and outlet line to remove causes of vibration.
5 An air bleed valve (Model No. ST1004- -10 , Catalogue No.: Pub. EC-3001) is recommended for this purpose.[Recommended Drain Piping Size]InstructionsPISTON PUMPSAI nstructionsModel (.092) (.128)AR16 AR22 Model NumbersAdjustment Volume MPa (PSI) (420) (780)AR16/AR22-FR01B AR16/AR22-FR01 CModelAR16 AR22430 ( )3 3 Volume cm (in.)Adjustable volume with each full turn of the adjustment screw 3 cm/rev ( )Minimum adjustable flow 3 cm/rev ( )6 (.366) (.519) "AR" SERIES PISTON PUMPS AR16 / first staring, fill pump case with clean operating oil via the fill port. In order to avoid air blockage when first starting, adjust the control valves so that the discharged oil from the pump is returned direct to the tank or the actuator moves in a free Discharge Pressure and DeliveryAt the time of shipment, the unit has been preset to maximum delivery and minimum discharge pressure Adjust the preset delivery and pressure to meet your system requirements.
6 [Volume of Pre-fill Oil Required]Adjustment of Discharge PressureTurning the adjustment screw clockwise, increases pressure. Volume adjusted by each full turn of the pressure adjustment screwAdjustment of DeliveryTurning the delivery adjustment screw clockwise, decreases minimum adjustable flow and adjustable volume of each full turn of the delivery adjustment screwPISTON / Model Number Designation / Pipe Model NumbersGeometric Displacement 3 cm/rev ( )Operating Pres. MPa (PSI)Shaft Speed Range Mass kg (lbs.)RatedIntermittent -20/2080/2090 (.964) ( )16 (2320)1800 1800600 ( )AR16 Refer to 20F:Flange - 7 {170 - 1020}R:Clockwise (Normal) -FR01B-20 MountingDesign NumberPres. Adj. Range MPa (PSI)Direction of RotationSeries NumberControl Type20AR16 3 ( cm/rev)AR22 3 ( cm/rev)01:Pressure Compensator - 16 {290 - 2330}Viewed from Shaft EndPump Model NumbersName of PortJapanese Standard "JIS"European Design StandardN.
7 American Design StandardJapanese Standard "JIS" European Design N. American Design StandardSocket WeldingThreaded ConnectionPipe Flange Kit NumbersF5-06-A-1021F5-06-A-10801F5-06-A- 10901F5-06-B-1021F5-06-B-10901 Suction DischargeAR16-FR01 AR22-FR01 MOGraphic "AR" SERIES PISTON PUMPS AR16 / AR22-FR01 Discharge port is available only for the threaded setting the pressure, make sure the full cut-off pressure never exceeds the maximum intermittent Standard "JIS" Design StandardN. American Design StandardPipe Flange KitsPipe flange kits are available. When ordering, specify the kit number from the table Number DesignationAvailable to supply pump with anti-clockwise rotation. Consult Yuken for PUMPSAPipe Flange Kits/Mounting Bracket KitsKit Numbers"C" mm (IN.)
8 Soc. Hd. Cap ScrewApprox. Mass kg (lbs.)F5-06-A-1021 F5-06-A-10901 F5-06-B-1021 Rc 3/4 3/4 NPT15 15 (.59) (.57) (.59) (.66) ( ) (.66)M10 45 30 1-3/4 1-1/4 Mass kg (lbs.)Mtg. Bracket Kit NumbersLP-1A-10 Pump Model NumbersAR16 ( )48( )(.874) ( ) ( )66( )DD(.59)815(.31) ( ) (. )20(.79)31( )48( ) (.874) ( )70( ) (.58)17(.67)50( ) ( ( ) ( )95( ( ) ( )180( )80( )15(.59) ( )3(.12)12(.47) Dia. Through 24(.94) Dia. Spotface 4 PlacesMtg. BracketHex. Bolt (2 Pcs.) M10 25 Washer (2 Pcs.)Soc. Hd. Cap Screw (2 Pcs.) M10 35 BSP. F SO-NB-G3011(.41) Dia. Through (.69) C' bore (.43) Deep 2 Places11(.43) Dia. Through 2 Places"C" SO-NB-G30 Soc. Hd. Cap Screw (2 Pcs.)O-Ring SO-NB-G30 Soc. Hd. Cap Screw (2 Pcs.)14(.)))
9 55)Pipe Flange Kit for Suction PortMounting Bracket KitsMounting bracket available on separate Bracket Kit: LP-1A-10 Note:The mounting bracket kit consists of a mounting bracket, 2 hex. bolts and 2 plain kg ( lbs.)Approx. "AR" SERIES PISTON PUMPS AR16 / AR22 - FR01 DIMENSIONS IN MILLIMETRES (INCHES) PISTON PUMPST ypical Pump CharacteristicsEfficiency1008060kW86420H P121042068 Input PowerHP121042068 Input Power%Efficiency1008060kW86420%N=1500 r/minN=1800 r/min301002062048 Output PowerOutput FlowVolumetric EfficiencyOverall EfficiencyInput PowerOutput FlowOverall EfficiencyVolumetric Efficiency0481216 MPa05001000 PSI200015002320 PressurekW121042068 Input PowerHP104206805101525 Flow203012346578N=1500 r/minN=1800 r/min05101525 PowerHP10420680P=(2030)14P=(1740)12P=(14 50)10P=(1160)8P=(870)6P=(580)4P=(290)2P= (100) (PSI)P=MPa(PSI)P=(2030)14P=(1740)12P=(14 50)10P=(1160)8P=(870)6P=(580)4P=(290)2P= (100)
10 Cut-off PressureFull Cut-off r/min1800 FlowFull Cut-offFull FlowN=1800 r/minN=1500 r/min1500,1800 r/minFull Cut-offFull FlowFull Cut-offFull Flow05001000 PSI200015002320 Pressure0841612 MPa05001000 PSI200015002320 Pressure0841612 MPaDraindB(A)8050607040 Noise LeveldB(A)8050607040 Noise LevelN=1500 r/minN=1800 r/minL/min3 "AR 16"2 Viscosity 20 mm/s (100 SSU) [ISO VG32 Oils,50 C (122 F)]Performance Characteristic CurveInput PowerFull Cut-off PowerNoise Level [One metre ( ft.) horizontally away from pump head cover] "AR" SERIES PISTON PUMPS AR16-FR01 PISTON PUMPSAT ypical Pump CharacteristicsN=1500 r/minVolumetric EfficiencyOverall EfficiencyInput PowerOutput FlowVolumetric EfficiencyInput PowerOverall EfficiencyN=1800 r/min1500 r/min1800 r/minFull Cut-offFull Flow1800 r/min1500 r/min1500,1800 r/minFull Cut-offFull FlowFull Cut-offFull FlowEfficiency1008060kWHP12104268 Input Power%0481216 MPa05001000 PSI200015002320 Pressure301002062048 Output Power%481216030100206248 Output PowerHP10420680102040 Flow305024681210N=1500 r/minP=(2030)14P=(1740)12P=(1450)10P=(11 60)8P=(870)6P=(580)4P=(290)2P=(145)1P=MP a(PSI)14N=1800 r/minP=(2030)14P=(1740)12P=(1450)10P=(11 60)8P=(870)6P=(580)4P=(290)2P=(145)1P=MP a(PSI)