Pyrocrete 40 - CARBOLINE

1 Pyrocrete 40 May 2001 replaces November 1999To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact CARBOLINE Company toverify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to CARBOLINE quality control. We assume no responsibility forcoverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE ,EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. CARBOLINE , PYROLITE andPYROCRETE are registered trademarks of CARBOLINE & Specification DataGeneric TypeCementitious inorganic polymerfireproofing powder component mixed withclean, potable water before it is used inapplication.

2 Recommended uses for thefire protection of structural steel,bulkheads, and upgrading the fireresistance of any existing areas of application arepharmaceutical facilities, power plants,penthouses, schools & hospitals,abatement spray and air Easily applied by spray or trowel Lightweight 1/3 the weight ofconcrete for equal fire protection Most Economical Offers a 40 lb/ft3density. Coverage outstanding coverage board feet. Excellent physical properties hard,durable Nonflammable during or afterapplication Asbestos free complies with EPAand OSHA regulations Chloride free no special primingrequired Non-friable high impact strength Single package mixed with clean,potable water at the job site Investigated for exterior use byUnderwriters Laboratories, Inc. Quality Manufactured under strictCarboline quality standards.

3 Factory inspection serviceFinishIf required, may be done by trowel, rolleror brush typically within 1 2 hours afterapplication of Pyrocrete 40 neither promotes norprevents corrosion. The fireproofingshould not be considered as part of thecorrosion protection system. Forapplications where primers are required,use an appropriate alkaline resistantprimer. For contour applications whereprimers are recommended, PYROCRETE40 must meet minimum bond & Specification data (cont.)TopcoatsGenerally not required. In severelycorrosive atmospheres, consult CarbolineTechnical Service for selection of thecoating most suitable for the FilmThicknessRecommended thickness depends ondesired rating and assembly to befireproofed. See attached design recommended for use a refractorycement or where operating temperaturesexceed 200 F (93 C).Physical data (Typical Values)ColorNon-UniformSpeckled GrayDensity (Average)ASTM E 605(1)40 (Shore D)ASTM D 224040 CompressiveStrengthASTM E 761594 psiCoefficient ofThermal X10 6(inch / inch F)CombustibilityASTM E 136 Non-CombustibleBond StrengthASTM E 7361317 psfBond ImpactASTM E 760 PassImpact ResistanceASTM D2794 Indents at 20foot poundsDeflectionASTM E 759 PassAverage FlexuralASTM D 790136 psiMaximum StrainASTM D in/inFlame SpreadASTM E 840 SmokeDevelopmentASTM E 8410 CorrosionASTM E gm/mm2 Insulation K FactorASTM (BTU in/hr ft2-F)Specific BTU/LB/ FShrinkage< 50 (2) LifeTwo years1) Air dry at ambient conditions until constant not force dry.

4 Use ASTM E 605 Positive ) Material losses during mixing and application willvary and must be taken into consideration whenestimating the job reports and additional data available upon written 40 May 2001 replaces November 19990130To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact CARBOLINE Company toverify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to CARBOLINE quality control. We assume no responsibility forcoverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE ,EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

5 CARBOLINE , PYROLITE andPYROCRETE are registered trademarks of CARBOLINE 40 has been tested by UnderwritersLaboratories, Inc. and is classified for exterior or is listed under the following designs:ASTM E119 ( 263, NFPA 251)Columns X760, X761, X762, X763, X784,X785,Y707,Y708 Beams - N737, N738, N739, N740, N771, N772, N773,N774, N775, S717, S719,S731, S732, S733 Floor Ceiling Assembly - D774, D767, D768, D769,D770, D771, D773, D774, D775, D776, D777, D927,D928 Roof Assembly - P927, P928, P734, P735, P736,P737, P738, P739, P926, P929 Walls - U704 Precast Concrete & Steel Joist G706, G707, G708,J713, J714, J715, 1709 Rapid temperature rise that simulates a hydro-carbonfire - XR705, XR706, XR707 Packaging, Handling & StorageShipping Weight(Approximate)Bag weight is 50 lbs. ( kg)Truckload = 880 bags:40 palletized bags and the palletis plastic should be kept dry,covered, and off of the & Humidity-20 F to 150 F (-29 C to 66 C) 0 to 90% relative humidityShelf LifeTwo years350 Hanley Industrial Court St.

6 Louis, MO 63144-1599 314-644-1000 314-644-4617 (fax) Pyrocrete 40 May 2001 replaces November 1999To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact CARBOLINE Company toverify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to CARBOLINE quality control. We assume no responsibility forcoverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE ,EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

7 CARBOLINE , PYROLITE andPYROCRETE are registered trademarks of CARBOLINE & Surface PreparationGeneralBefore applying Pyrocrete 40, the substratecoating must be free of all oil, grease,condensation, or other preparation before priming should be donein accordance with the recommended primers Product data SteelCarbozinc 11 Carboguard 888 Carbozinc 11 VOCC arbomastic 90 Carbozinc 11 HSCarboguard 893 Carbozinc 859 Carbocrylic 120 Rustbond Penetrating Sealer GalvanizedSteelNormally not required, but may be requiredunder corrosive conditions. Use CarbolineRustbond Penetrating , copper, etc. shall be primed with onecoat of CARBOLINE Rustbond Penetrating SealerWood orConcreteThe primer recommended is Carboguard & Attachments (Where required) ( kg/m2) galvanized metal lath, may be pre-bent andtie-wired into place for appropriate design. Optionally, beam furringclips, electrically welded, pneumatic, self-tapping screws or studs, maybe Contour Design: galvanized metal lath wrapped around theflange edges toward the web approximately 1 1/2 ( cm).

8 Contourcolumns allow the use of chicken wire with beam furring clips as analternate to the metal lath. Please refer to design contour applications on structural members with web span greaterthan 16 (41 cm) or flange widths greater than 12 (31 cm), refer to Fire Resistance Directory under Coating Materials Boxed Design: galvanized metal lath wrapped aroundmember spanning the web, overlapped 1 ( cm) and tie-wired on theflange face 12 (31 cm) on center. For large webbed members,additional support for lath may be needed for ease of use of plastic-nose corner beads may be used for betterthickness control and aesthetics. See design Tower Skirts and Flat Surfaces: Require that galvanizedmetal lath be anchored on 12 to 24 (31-61 cm) centers dependingupon requirements. The Lath should overlap and be tie-wired. Ontower skirts only, PVC coated mesh can be used in lieu of lath.

9 Mesh shall be 2 x 2 20 gauge wire coated with PVCas furnished by ram set or welding is prohibited; a pneumatic fastener may joints are made on very large areas by scoring halfway throughthe thickness of Pyrocrete 40. This is achieved by using the trowelblade edge or an appropriate scoring tool. A preferred option would bethe use of plastic nosed corner beads. Spacing should be on 10 (3 m)centers, both horizontally and vertically. Please refer to design EquipmentMixerUse a heavy-duty mortar mixer with rubbertipped blades that scrape the sides and bottomof the mixer. A 50 lb. ( ) bag of Pyrocrete40 typically requires a mixer volume of 8 ft3(.23m3) ,FM5 ERotorStator2L4 MullerR-Tex4AG50 RotorStator2L42L6 AirtechSwingerPistonN/AThomsenPTV700 DualPistonN/APFTZP3 VRotorStator2L6 Sunspray220 RotorStator2L4 SunsprayEZ88 RotorStatorSuper2L6 MaycoPF30 DualPistonN/ATrowelsStandard plasterers hawk and trowel may beused.

10 A rubber float may also aid in certain that the air supply is a minimum 22cfm at 100 psi ( kPa) and higher whendistances longer than 75 (23 m) are LineMinimum 1 ( cm) hose with 300 psiminimum bursting pressure. For lengths over 50 (15 m) use 1 to 3 ( to ) not reduce hose diameter by more than (.7 mm) per 25 ( m) unless a tapered conicalreducer equipped with swivel fitting is used. A10 (3 m) length of hose may be added atthe gun for use as a LineUse ( cm) line, with a minimumbursting pressure of 100 psi ( kPa).Spray TipAir CapBinks7E247 or 493/8 or ( )Graco204000167331160658 SpeeFlo7013/8 -1/2 ( )3/8 -1/2 ( mm)PlasterersN/A3/8 -1/2 ( )N/AAir TechInternalMix3/8 -1/2 ( )N/APyrocrete 40 May 2001 replaces November 19990130To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice.