QSE Quality Systems Engineering QSE Pipe Fixture

1 Click anywhere on screen to move through documents QSE QSE. Quality Systems Engineering Pipe Fixture Master Original Date: 5/4/03. Title page Prototype Pre launch Pre-launch Production Production Enter header data for all documents from one place. Part Number: 546876413 - 165468469465468 Track revision and status history. Revision: Status: Flow Number: 123456 Controlled Core Team: Chris Werwega, Jack Joseph, Joan Burger, Laura Pieron, Nic Burger, Merry Hurt, Mary Davis, FMEA Number: 123456 Controlled Control Plan Number: 123456 Controlled Part Numbers & Rev Level: 454545 (R3), 465465465 (R3), 454545 (R3), 465465465 (R3), 454545 (R3), 465465465.

2 (R3), 454545 (R3), 465465465 (R3), 454545 (R3), 465465465 (R3), 454545 (R3), 465465465 (R3), 454545 (R3), 465465465 (R3), 454545 (R3), 465465465 (R3), 454545 (R3), 465465465 (R3), 454545 (R3), 465465465 (R3), 454545 (R3), 465465465 (R3), 454545 (R3), 465465465 (R3), 454545 (R3), 465465465 (R3), 454545 (R3), Master Master Master 465465465 (R3), 454545 (R3), 465465465 (R3) , 454545 (R3), 465465465 (R3), 454545 (R3), 465465465 (R3), Revision Person Revision Revision 454545 (R3), 465465465 (R3), 454545 (R3), 465465465 (R3), 454545 (R3), 465465465 (R3) Date History Responsible Status Level QSE suggests putting all Header information in this field so the no header view can be printed using less 9/27/03 Controlled Jim Bim pages per printout.

3 5/4/04 Controlled Jackson Mississippi 9/14/05 Controlled April Somebody Model: Key Date: Responsible Engineer: Printed on 08/19/06 2000/2006 All Rights Reserved Quality Systems Engineering @ 810-499-1015. QSE CHARACTERISTICS FAILURE WORKSHEET QSE. Quality Systems Engineering Data entered populates the Flow, FMEA and the Control Plan. Part Name: Title Page FMEA Number: 7778. Part Number: 546876413 - 165468469465468 Responsible Engineer: Jack Joseph 810-499-1015. Page 1 of 2. Model Year(s) Vehicle(s): B-4589 2003 Brighton Key Date: 11/17/03. Prepared By: Sandra Werwega Core Team: Chris Werwega, Jack Joseph, Joan Burger, Laura Pieron, Nic Burger, Merry Hurt, Mary Davis, Original Date: 05/27/05 Revision Date: 09/03/05.

4 EC Level IV EC Status EC Date 09/15/05. Initial RPN 900 Final RPN 703. Counter Put User types info of choice Potential Int Row No Function ID Anything Potential Specification S Cause(s) O Current Process Controls D. Process ID Characteristics Pp Cp Failure Potential Effects of RPN. PCID and/or Tolerances e Mechanism(s) c Prevention / Detection e Mode(s) Failure Op ID Operation Description GD&T Product Process Ppk Cpk v Class of Failures c t Risk 1 1 Receiving 1a 000-0000-000 Operator must Insure Material Missing, Wrong Incorrect Label On or Unreadable Container, PRR Written 3 *.

5 Class Wrong popup parts shipped lets users 3 Supplier Audits. Tags verify FIFO. Purchasing (Provides 7 63. A Receiving / Incoming Part ID A. Op005 Material Verification Put condition Label is correct. Label drag and drop symbols. supplier with correct specs). User is able to create Anything First 8 columns flow backwards to the 2 2 Receiving Inspection 2a Put Anything Part Placed in Hopper Jams 3 Damage Parts Scrap Improper 2 Training in Part Material 8 48. A Receiving / Incoming 000-0000-000 Proper Position Parts symbols Loading of of Partchoice. AIAG.

6 Loading. Tags Handling /. P L. Op005 Material Process Put Flow and Forwards to all using Due Care. symbols are included. verify FIFO. Non-Conforming Procedure Anything other3adocuments. 3 3 Transfer Storage Locations ? Specification goes backwards Material Handler Must Use Caution to the Flow, Damaged Part Impairs Operation Cannot Mount Part, 6 Forks Not Adjusted 3 Training in Part Loading. Visual Inspection 8 144. B Position Part On Pallet Part Condition forwards to the FMEA's (requirements). Damage Part,as P H. Scrap Properly During Op010 Put Parts. Transport Anything well as the Control Plan and many others 4 4 Step 1 Drill 4a Hole No 401 - Off Location No Assembly, Rework 5 Wrong CNC 1 Training, SWI Gage 2 Parts 3 15.

7 Where it is applicable. Program after every Tool All blue text fields populate C Drill Hole On Front Side Hole Location N L. Op011 Put Change Anything the FMEA's, up to the recommended Actions. 5 5 Step 1 Drill 5a Circularity of Out of Round Leaks, Safety 10 * Improper 7 Training, SWI Auto stop if the 4 280. C Drill Hole On Front Side Hole Issue,Rework, Impairs Machine Setup Tool Holder is D H. Next Operation Op011 Put Severity, Occurrence not Properly seated. Anything and Detection scales 6 6 Step 1 Drill 6a First Pass +/- Diam too Wide Impairs next operation, 10 PQC Premature Tool 3 PM Automatic 5 150.

8 C Drill Hole On Front Side Diam of Hole attachment giving user rework, scrap part Wear Spindle Lube H. P. Op011 Put GD&T symbols scale definitions popup. system . Anything popup. A simple Scales are user 7 7 Step 1 Drill 7a First Pass +/- Depth too Rework Impairs Next 5 SC Improper Speed 3 PM Inspect First Part 7 105. C Drill Hole On Front Side drag and dropDepth to of Hole defined and Shallow can be Operation Loss Of Setting After any H. Assembly Srap Parts D. Op011 Put place symbols in edited at anytime. Abnormal Occurrence. Anything 8 8 Step 1 Drill 8a documents.

9 Final Pass +/- Diam too Wide Impairs next 5 FF Improper 3 PM Gage 2@ start of 5 75. C Drill Hole On Front Side Diam of Hole operationLoss of Machine Setup every shift P A. Assembly Srap parts Op011 Put Anything 9 9 Step 1 Drill 9a Final Pass Thru Depth too Part will not Assemble, 5 Incomplete 2 PM Gage 2@ start of 2 20. C Drill Hole On Front Side Depth of Hole Shallow Scrap. Cycle every shift N L. Op011 Put Anything 2005 All Rights Reserved Quality Systems Engineering @ 810-499-1015. Printed on 10/14/05 High Risk Average Risk Low Risk Revision: Status: DRAFT.

10 Process Flow user can select from 4 layouts. QSE Process Flow Diagram QSE. Quality Systems Engineering . Flow Number: 112749. Part Name: Pipe Fixture Part Number: 546876413 - 165468469465468 Original Date: 02/02/05 Revision Date: 09/22/05. Responsible Engineer: Rob Bescoe Model Year(s) Vehicle(s): B-4589 2003 Brighton Prepared By: Sandra Werwega EC Level IV EC Status EC Date 09/15/05. Counter Row No All Titles of documents, field names Put Anything in headers Userand types columns info of choicecan be changed. GD&T Pp Cp Function ID Characteristics Specification and/or Process ID Flow Tolerances Op ID Operation Description Symbols PCID Risk Product Process Class Ppk Cpk 1 1 Receiving Put 000-0000-000 * Operator must Insure Op005 Anything Part ID Material Label is Receiving / Incoming Material A condition correct.