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Quality Assurance Requirements For Pratt & …

Space PropulsionChemical Systems DivisionFORM (REV. 6)Page 1 of 14 Quality Assurance RequirementsForPratt & Whitney/Space Propulsion,Chemical Systems DivisionSpace PropulsionChemical Systems DivisionUNITED TECHNOLOGIES, Pratt & WHITNEYSPACE PROPULSION, CHEMICAL SYSTEMS DIVISIONQUALITY Assurance REQUIREMENTSFORM (REV. 6)Page 2 of 14 Table of ContentsSECTION I Quality SYSTEMS Assurance CONTROL CONTROL READINESS II NONDESTRUCTIVE TESTING/SPECIAL PROCESSES TESTING/SPECIAL III INSPECTION ARTICLE INSPECTION IV TESTING RECORD (PASS/FAIL).

Space Propulsion Chemical Systems Division UNITED TECHNOLOGIES, PRATT & WHITNEY SPACE PROPULSION, CHEMICAL SYSTEMS DIVISION QUALITY ASSURANCE REQUIREMENTS

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1 Space PropulsionChemical Systems DivisionFORM (REV. 6)Page 1 of 14 Quality Assurance RequirementsForPratt & Whitney/Space Propulsion,Chemical Systems DivisionSpace PropulsionChemical Systems DivisionUNITED TECHNOLOGIES, Pratt & WHITNEYSPACE PROPULSION, CHEMICAL SYSTEMS DIVISIONQUALITY Assurance REQUIREMENTSFORM (REV. 6)Page 2 of 14 Table of ContentsSECTION I Quality SYSTEMS Assurance CONTROL CONTROL READINESS II NONDESTRUCTIVE TESTING/SPECIAL PROCESSES TESTING/SPECIAL III INSPECTION ARTICLE INSPECTION IV TESTING RECORD (PASS/FAIL).

2 RECORD (ACTUALS).. TEST TEST REPORT AND TEST SET-UP OF COMPLIANCE AND TEST V NONCONFORMING SUPPLIES AND CORRECTIVE VI DOCUMENTATION DATA TEST PROCESSES LIFE WEIGHT MATERIAL ANALYSIS S WORKING LOAD CERTIFICATE CODE REPORT COMPLIANCE OF COMPLIANCE (QQ-P-416).. PropulsionChemical Systems DivisionUNITED TECHNOLOGIES, Pratt & WHITNEYSPACE PROPULSION, CHEMICAL SYSTEMS DIVISIONQUALITY Assurance REQUIREMENTSFORM (REV. 6)Page 3 of 14 Table of ContentsSECTION VII METROLOGY Assurance EXHIBIT Assurance EXHIBIT AND MEASUREMENT ACCURACY VIII PACKAGING IX I SOFTWARE (CONTRACTUALLY DELIVERABLE SOFTWARE).

3 II SOFTWARE (INTERNALLY USED SOFTWARE).. QUALIFY Assurance A SAMPLE PRODUCTION READINESS REVIEW OF MODIFICATIONS FOR REVISION 3 ClauseModification6 Clause Rewritten7 Added New New New Clause19 Added Sentences20 Added Sentence21 Added Sentences22 Added and Revised Sentences25 Added Sentence26 Modified Clause27 Modified Clause30 Modified Clause31 Added Sentence33 Modified Clause36 Modified Clause40 Added ClauseSUMMARY OF MODIFICATIONS FOR REVISION 4 Reformatted only, no other PropulsionChemical Systems DivisionUNITED TECHNOLOGIES, Pratt & WHITNEYSPACE PROPULSION.

4 CHEMICAL SYSTEMS DIVISIONQUALITY Assurance REQUIREMENTSFORM (REV. 6)Page 4 of 14 SUMMARY OF MODIFICATIONS FOR REVISION Paragraph Paragraph Paragraph & Paragraphs19 Added a New Paragraph24 Modified Clause40 Added Text to ClauseSUMMARY OF MODIFICATIONS FOR REVISION New Clause20 Added Note to Title35 Corrected Word40 Added new sentenceSpace PropulsionChemical Systems DivisionUNITED TECHNOLOGIES, Pratt & WHITNEYSPACE PROPULSION, CHEMICAL SYSTEMS DIVISIONQUALITY Assurance REQUIREMENTSFORM (REV. 6)Page 5 of 14 SECTION I Quality SYSTEMS Assurance ProgramThe Sellers Quality Assurance Program shall conform to the Requirements of MIL-Q-9858A.

5 Registration of the Sellers Quality system asconforming to ISO9001 or ANSI/ASQC Q9001 is accepted as Quality Control PlanPrior to fabrication, the Seller shall provide a Quality control plan to P&W/SP for approval. The plan shall include, as a minimum, a flowchart depicting sequential points for the article(s) procured and a narrative description of each of the sequential manufacturing detail shall be included to provide an understanding of the occurring events. All inspection, test and acceptance points shownshall explicitly describe: features being examined, special tooling used, nature of documentation generated, use of certified personnel,processes, interchangeability demonstrations, et cetera.

6 All P&W/SP Quality Requirements identified in the purchase order must beexplicitly addressed by the Seller with a clear description of how each requirement will e implemented. The plan shall also include thenature of the documentation received and generated at each point shown, and the objective evidence records that will be maintained todemonstrate the integrity of the item(s) being The Seller shall maintain an inspection system that meets the Requirements of MIL-I-45208A. Registration of the Sellers qualitysystem as conforming to ISO9002 or ANSI/ASQC Q9002 is accepted as The Seller shall maintain an inspection system that meets the Requirements of NHB (1c) Inspection System Provisions forAeronautical and Space Systems Materials, Parts, Components and Services.

7 The Seller shall be an approved vendor and shall maintain a Quality control system that ensures the Quality of deliverable items onthe The dealer or distributor shall maintain a system that prevents deterioration of product Quality . Traceability between the productand the manufacturer shall ensure control of manufacturer s certification, shelf life as required, and Quality Control PlanPrior to fabrication, a Quality control plan that describes the Sellers system for controlling the Quality of the parts and materials shall beprovided. This plan shall be reviewed and approved by P&W/SP Supplier Quality prior to start of Calibration RequirementsThe Seller shall have and maintain a calibration program that meets the Requirements of MIL-STD-45662A.

8 Registration of the Sellerscalibration system is conforming to ISO10012-1 or ANSI/NCSL Z540-1 is accepted as Certified SupplierThe Seller shall be recognized as a P&W/SP Certified Supplier. The Seller shall perform and comply to the purchase order requirementswith the addition of form , Release of Parts From Certified Suppliers. Readiness ReviewA Production Readiness Review (PRR) shall take place to document and capture the issues, actions and approvals of the Quality controlplan. See the sample PRR agenda in Appendix Control/NotificationThe Seller shall be responsible for:a.

9 Controlling changes to parts or components manufactured to P&W/SP s drawings and specifications to ensure that the endproduct meets specified configuration Requirements . Only P&W/SP is authorized to make changes to P&W/SP drawings Maintaining a system to control processes used to fulfill the Requirements of this purchase order, both at its facilities and thatof its subtier suppliers. The Seller shall notify P&W/SP prior to any changes to their or their subtiers designs (includingproprietary designs), parts/components, materials, fabrication methods, processes *, tooling and equipment or methods usedin testing and acceptance of products delivered to P& PropulsionChemical Systems DivisionUNITED TECHNOLOGIES, Pratt & WHITNEYSPACE PROPULSION, CHEMICAL SYSTEMS DIVISIONQUALITY Assurance REQUIREMENTSFORM (REV.)

10 6)Page 6 of 14* Note:If the process performed by the Seller or its subtier suppliers is identified as a Critical and/or Special Process then itshall be controlled by the Seller in accordance with Quality Clause 11. The Seller shall obtain P&W/SP s writtenapproval prior to any changes to such Notifying, within one working day, P&W/SP of any recall notices for any product, raw material and/or components procured byP&W/SOP. The Seller is responsible to notify P&W/SP of all such recall notices from wholesalers, manufacturers, In the event that P&W/SP shall notify the Seller of a GIDEP ALERT or other recall notice, the Seller shall inform P&W/SPwithin ten (10)


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