QUICKLUB - SKF.com

1 GmbH Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259 Tx 466088 Page 1 from 24 Subject to modificationsOwner ManualTechnical Description10071327 QUICKLUB GmbH Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259 Tx 466088 Page 5 from 24 Subject to modificationsOwner ManualTechnical DescriptionPump TypesFig. 1 - The different types of pump 203 Control unit models 203 The following control units can be used for the 203 pumps: (refer tothe respective Technical Description)a) external control unitsPSG 01 PSG 02 (Industry)b) integrated control units-with fixed pause time (6 hours) and adjustable operating time, F*-with adjustable pause and operating times, V00-V03*-with metering device monitoring (microprocessor control), FM 00 - M 23*c) integrated control unit (trailers)- with fixed time of availability (6 hours) and adjustable operatingtime, H ** Refer to the designation on the pump : P203 -2 XNBO - 1 K6 - 24 - - V00 Also refer to the designation code on page 6.

2 The 203 pumps differ from each other only in the design andreservoir size as well as in the type of the electric connection(different plugs with or without electric cable). Reservoir sizes:2 l transparent plastic reservoir4 l transparent plastic reservoir8 l transparent plastic reservoir Electric connectionFor the industrial applications, the pumps are only equipped pumps model 203 used in commercial vehicles are equip-ped with a 10 m electric cable. All other data such as:-motor voltage-version of the control unit-remote control for triggering an additional lubrication-cycle (2A1)-design and number of pump elements-design and number of safety valves-filling type-use of return line connections-low - level control (option)can be learnt from the pump type designation GmbH Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227)

3 33-259 Tx 466088 Page 6 from 24 Owner ManualTechnical to modificationsIdentification Code - Pump Models 203 Examples of model designationsBasicpump model for grease or oilwith 1-3 outlets and 12 VDC or 24 VDC motorReservoir design2 = 2 l transparent plastic reservoir4 = 4 l transparent plastic reservoir8 = 8 l transparent plastic reservoirX = Reservoire for greaseY = Reservoire for oilN = Standard designL = Low - level controlwithout designation = Standard reservoire (2 Litre)BO = Filling from topFL = Flat-type reservoire (2 Litre)Pump elements1-3 = Number of the use elementsK 5 = Piston diameter = 5 mmK 6 = Piston diameter = 6 mmK 7 = Piston diameter = 7 mmMotor12 V DC or 24 V DC motorNumber of the possible connections1A = 1 connection,supply voltage2A = 2 connections, supply voltage +remote control for additional lubrication,for low - level control, piston detector (microprocessor)Type of connection1 = Hirschmann plug4 = AMP - flanged plug (microprocessor)8 = PG - cable glandConnection outside the pump00 = without socket-outlet, without cable01 = with socket-outlet, without cable10 = with 10 m cable11 = with 10 m ADR cable12 = with 10 m cable, 4 - wire (microprocessor M00 - M07)

4 13 = with 10 m cable, 5 - wire (microprocessor M08 - M23)Control p. c. b. s. 12V / 24 VF - with fixed pause time and variable adjustable operating timeF ADR - with fixed pause time and variable adjustable operating time**V00 -V03 -with adjustable pause and operating timeV00 -V03 - ADR with adjustable pause and operating time **M 00 ..M 23* - with microprocessor control (variousadjustments - see combinations of the jumper - positions)H - for trailer or semitrailersH - ADR for trailors and semitrailors**No designation: Pump without control p. c. b.* Not in conjunction with Hirschmann plugs (type of connection 1)** for transport of hazard materialsNote: Any pumps combinations other the above standard pumps can be composed and ordered in accorcance with the valid model identification 2yNBO- 4 XNBO- GmbH Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259 Tx 466088 Page 7 from 24 Subject to modificationsOwner ManualTechnical DescriptionDescription of the QUICKLUB 203 Central Lubrication Pump The QUICKLUB 203 central lubrication pump- is a compact multiline pump consisting of the following compon-ents.

5 Housing with integrated motorReservoir with stirring paddlePrinted circuit boardPump elementSafety valveFilling nippleElectrical connection parts- can drive up to 3 pump elements- operates according to lubrication cycles (pause and operatingtimes)- can be equipped with a low-level control- can supply up to 300 lubrication points depending on the linelengths- is designed for the automatic lubrication of the connected lubrica-tion points- is designed for the delivery of greases up to NLGI 2 at tempera-tures from - 25 C to 70 C or of mineral oils of at least 40 mm /s(cST)- can be used at low temperatures down to - 40 C. During the operating time the pump dispenses lubricant to theconnected lubrication points via one or several metering 2 - Pump components1 - Reservoir5 -Plug 2A12 - Pump element6 - Filling nipple, pump3 - Safety valve7 - Printed circuit board4 - Filling nipple, system8 - Plug 1A1 Emergency lubrication9 - Return line connectionpossible00002618 Low-level control (optional) The pump model 203 can be equipped with a low-level control.

6 The following versions are available:-Low-level control in conjunction with printed circuit boardsF* and V00-V03*-Low-level control in conjunction with printed circuit boardM00-M23*-Low-level control for pumps without printed circuit board. When the reservoir is empty, the signal lamp flashes, thus indica-ting the low level. Refer to the chapter Low-level control.* The designation indicates the version of the printed circuit board. Itis part of the pump type designation code mentioned on the name-plate of each pump. Example: P203 ..- 2XN - 1K6 - 24 - -V00 Fig. 3 - QUICKLUB central lubrication pump, 2 l reservoir1006a93 LINCOLN GmbH Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259 Tx 466088 Page 8 from 24 Owner ManualTechnical to modificationsMode of Operation The electric motor drives the eccentric 1 (Fig.)

7 5, 6). During the operating time:- piston 2 sucks in lubricant from the reservoir. Refer to Fig. piston 2 dispenses the lubricant to the connected lubricationpoints via the metering device. Refer to Fig. 6. The following designs are available:Piston diameter, 5 mmLubricant 2 cm /minPiston diameter K6 (standard).. 6 mmLubricant cm /minPiston diameter, 7 mmLubricant 4 cm /min20002068 Fig. 4 - Pump element1 - Piston2 - Return spring3 - Check valve1003a951004a95 Fig. 6 - The pump element dispenses lubricantFig. 5 - The pump element sucks in lubricant1 - Eccentric3 - Spring2 - Piston4 - Check valvePump ElementsSuction PhaseDelivery Phase1 - Eccentric3 - Spring2 - Piston4 - Check GmbH Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259 Tx 466088 Page 9 from 24 Subject to modificationsOwner ManualTechnical DescriptionCheck valve The check valve.

8 - closes the pressure line during suctionstroke- prevents the lubricant from flowing back to the housing or reservoir1 - Reservoir with stirring paddle2 - Pump3 - Check valve, spring-loaded4 - Pressure limiting valveR - Return linep - Pressure lineArrangement of the pump elements If several pump elements are to be installed, the installation arran-gement shown in Fig. 8 must be adhered to. If there is only one pump element , it can be installed in any posi-tion. Standard position is no. 3. If there are two elements, install one in position 3 and the other inposition limiting valve without grease returnImportant: Each pump element must be secured with a pressurelimiting valve. The pressure limiting valve- limits the pressure build-up in the system- opens at an overpressure of 250 or 350 bar depending on thesafety valve design.

9 If lubricant is leaking at the pressure limiting valve, this indicatesthat the system is : The pumps model 203 are equipped without pressure limitingvalve. When ordering the pumpe, order the safety valve the Parts Catalog under Safety limiting valve with grease return (optional)If the system is blocked, grease will leak from the pressure limitingvalve. This grease quantity is returned to the 7 - Hydraulic diagram of the pumpFig. 8 - Arrangement of the pump elementsFig. 9 - Pressure limiting valveFig. 10 - Pressure limiting valve with grease return10012618000026261163a951164b95 Pressure Limiting Valve (safety valve)LINCOLN GmbH Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259 Tx 466088 Page 16 from 24 Owner ManualTechnical to modificationsTechnical DataPumpAdmissible operating C to 70 C*Number of ,2 or 3 Reservoir 2 l, 4 l, 8 hydraulic lubrication fitting or from of at least NLGI grade 2mineral oils up to 40mm /s (cST) at 40 CClass of 9K acc.

10 To DIN 40050 T9*Note: The pump is designed for the above mentioned tempera-ture range. The lubricants used must still be pumpable at thetemperatures mentioned above. In case of doubt, consult thelubricant :DC gear motor (interference-suppressed)Operating or 24 VDCMax. current input12V .. A24V .. 3 rpmNote: The pump motor is designed for intermittent operation. Forcontinous operation, contact the pump torquesElectric motor on 12 NmPump element in 25 NmClosure plug in NmPump elementPiston diameter, 5 mmLubricant 2 cm /minPiston diameter, (standard) 6 mmLubricant /minPiston diameter, 7 mmLubricant 4 cm /minMax. operating barConnection G 1/4suitable for tube 6 mmImportant!