R5/A5 Cover 8.5' x 11' - Eaton

1 HYDRO-LINE, SeriesCylindersNFPA InterchangeableROCKFORD,ILMetallic Rod ScrapersA Metallic Rod Scraper providesincreased rod seal life by removingabrasive contamination from therod in severe Rod EndsModifications of standard rod ends or completely special rodend styles are available to meet unique rod end connectionrequirements. (See page 33 for standard rod ends.)Special PortsMetric, BSP, NPTF, SAE, Manifold, Flange and other portingoptions are available to meet specific requirements. (See page 24.)Extra Heavy Chrome Tubes and RodsAdded wear and corrosion resistance are available by specifyingExtra Heavy Chrome (.002 to .003 thick).Not available on A5 Series FeedbackA complete line of precision cylinder position sensing and feedbackdevices are available. These packaged cylinder systems canhandle virtually any application requiring feedback throughoutthe cylinder stroke pneumatic or hydraulic, large or smallbore, long or short strokes, with or without velocity monitoring with resolutions of or better.

2 (See the Hydro-LineSystems Catalog.)PlatingElectroless Nickel, Cadmium and other plating finishes areavailable for corrosive, washdown, pharmaceutical, and Profile Reed & Hall Effect SwitchesHydro-Line Low Profile Reed and Hall Effect switches are availablefor all bore size A5 Series cylinders. These switches are activatedby a magnetic band fitted around the cylinder piston. Signalsfrom these switches are used as input to programmable controllers,sequencers, relays, and in some cases, to drive valve page 30-31 for Available on R5 Series Steel Piston RodsPiston rods in 300 and 400 series, 17-4 PH, and others areavailable for those applications requiring increased Coating and PaintingCylinders can be prepared with a primer coat or epoxy, lacquer,or enamel paint finish coatings to customer , Nitrocarburizing and other material treatments arealso available for special MaterialsBronze rod cartridges, brass, aluminum and composite tubing.

3 Complete stainless steel cylinders or other special materials areavailable to meet most unique material Breakaway PistonA low breakaway piston reducesbreakaway and running frictionand eliminates metal-to-metalcontact by utilizing a bronze-filledTeflon wearband and a bi-direction-al, o-ring energized, bronze-filledTeflon piston fitted to the pistonand/or rod cartridge eliminatemetal-to-metal contact on the piston/tube and the car-tridge/rod Bronze-filledTeflon wearband material reducesfriction and wear in applicationswhere side-load is BleedersWhen specifying bleeders, 1/8 NPTF is standard with SAE #2 asan option. Bleeders are located inthe cylinder end caps. They may belocated in positions 1, 2, 3 or BootsA rod boot surrounds the pistonrod with an external, expandablecover to protect the rod surfacefrom external additional rod lengthwhich is determined by the Series Standard Design OptionsTable Of ContentsR5 & A5 Standard Design Options.

4 Page 2R5 & A5 Design Features ..pages 3-4R5 & A5 5R5 & A5 Custom Cylinders ..page 6 How to Order an A5 ..page 7 How to Order an R5 ..page 8 Application Data Sheet ..page 9R5 & A5 Cylinder Types ..page 10R5 & A5 Mounting Application Data ..page 11R5 & A5 Mounting Dimensions ..pages 12-21 Technical 22-25 Cylinder Mounting Accessories ..pages 26-29 Warranty ..page 29 Low Profile Reed & Hall Effect Switches ..pages 30-31 Oversized 32 Rod End Styles ..page 332 Drainback PortsDrainback ports are used to returnfluid to the tank that accumulatesbetween the rod seal and rodwiper. Port position No. 1 is standardwith alternate locations at 2, 3and 4. 1/16 NPTF is standard on5/8 and 1 diameter rods. 1/8 NPTF is standard on larger NPTFR5 & A5 Design FeaturesHeavy Duty RodCartridge Machined from gray iron formaximum bearing support andwear resistance Unitized, threadless assemblyis pilot fitted into the head on aprecision bored diameter toassure true concentricity (SeeFig.)

5 3-1)Piston Seals Nitrile lip-type seals standardon R5, LR5, HR5, LA5 and HA5 Step cut iron piston ringsoptional on HR5 Viton lip seals available forspecial fluid compatibility ortemperatures to 400 F Special seals for high speed,low friction and other require-ments are availablePiston Ductile iron piston on R5 forstrength and durability Aluminum piston on ring for switch opera-tion optional (not shown)Pressure Energized RodSeal Nitrile rod seal standard,assures positive sealing withlow drag Viton rod seal available forspecial fluid compatibility ortemperatures to 400 F Special seals for high speed, lowfriction and other requirementsare available. Polymyte backup ring is standardDouble-Lipped RodWiper Nitrile double-lipped rod wiperremoves foreign materials fromthe exposed rod to extend rodseal life The standard rod wiper isnitrile material through 51/2 ;Viton for 7 through 10 diameterrods Metallic rod scraper and lowfriction wipers availablePorts SAE ports standard on HR5and HA5; NPTF ports availableat no extra charge NPTF ports standard on R5,LR5, A5 and LA5; SAE portsavailable at no extra charge Metric, BSP Manifold, Flangeand other porting options avail-ableABCDEFBCGHJKLFig.

6 3-1 Key FeaturesUnitized Rod CartridgeConstruction The unitized construction contains allcartridge seals in one assembly. Standard removable retainer allowscartridge removal with hex wrenchwithout loosening the tie rods. See Page 5 for FloatingCushionsSelf-centering cushions aresculptured to allow the cylinderdriving force and load to beabsorbed gradually and smoothlyover the entire cushion lengthmaintaining near constant 3-2 Damage ResistantTubing High strength chrome platedsteel tubing is standard on R5for dent resistance and rigidity Hardcoat anodized aluminumalloy tubing standard on A5 forresistance to corrosion andscoring Tubing finished for low fric-tional drag and maximum seallife on R5 and A5 Captive CushionAdjustment Inner Hex allows safe cushionadjustment under pressure Fine threads and special tip designallows for precise adjustmentover a broad range of operatingconditionsPrecision Steel Heads and Caps Provides truly flat and parallelmounting surfaces Insures correct

7 Alignment oftube and rod cartridgeSelf-Centering HeadCushion Floating design allows closer tolerances, yet minimum wear(See Fig. 3-2) Sculptured shape provides constant deceleration curve Large size ball check provided athead end for fast breakawayDamage ResistantPiston Rod 5/8 through 41/2 diameters use90,000 to 100,000 minimum PSIyield steel, case hardened andhard chrome plated Over 5 diameter uses 41,000 to80,000 PSI yield steel, hardchrome plated All rods polished to 8-14 microinch finish for long seal life 17-4 PH stainless steel andother materials also availableStudded Piston Rod End Roll threaded 125,000 minimumPSI yield steel Greater strength and fatigueresistance Standard on 1/2 , 5/8 , 1 and 13/8 diameter rods in styles 1, 1X, 2and 2X Available on 13/4 , 2 and 21/2 rods in styles 1, 1X.

8 2 and 2 Xupon requestGHIJKLAFT eflon Tube Seals Superior design to preventleakage Compatible with virtually all fluidsFloating Cap CushionInsert Floating design allows closertolerance, yet minimum wear(See Fig. 3-2) Replaces ball check to providegreater flow area for fastbreakawayMNDEK4 MNR5 and A5 SpecificationsR5 SpecificationsBore Sizes:R5 1 through 20 PressureR5, LR5 250 psi pneumatic - nominalRatings:HR5 See page 23 for specific pressureratings and safety factorsTemperature:-40 F to 200 F standardNFPA interchangeable mountingsR5:Pneumatic cylinders incorporate a nitrile lip-type rod seal, nitrile double-lipped rod wiper,nitrile lip-type piston seals, .0003/.0005 thickchrome plated tube , and NPTF :Hydraulic cylinders incorporate a urethaneUltra-Seal rod seal, nitrile double-lipped rodwiper, nitrile lip-type piston seals.

9 0003/.0005 thick chrome plated tube , and SAE :Pneumatic cylinders incorporate all R5 featuresand are also permanently lubricated at assem-bly by filling the piston and rod seals V groove with molybdenum disulfide SpecificationsBore Sizes:A5 11/2 through 6 Pressure A5, LA5 250 psi pneumatic - nominalRatings:HA5 400 psi hydraulic - nominalTemperature:-40 F to 200 F standardNFPA interchangeable mountingsA5:Pneumatic cylinders incorporate a nitrile lip-type rod seal, nitrile double-lipped rod wiper,aluminum piston, nitrile lip-type piston seals,aluminum tubing with finished , and : Hydraulic cylinders incorporate a urethaneUltra-Seal rod seal, nitrile double-lipped rodwiper, aluminum piston, nitrile lip-type pistonseals, aluminum tubing with finished , andSAE :Pneumatic cylinders incorporate all A5 featuresand and are also permanently lubricated atassembly by filling the piston and rod seals V groove with molybdenum disulfide Cartridge Retainers SimplifyCartridge RemovalCircular retainers permit removal of rod cartridgewithout disassembling cylinder.

10 Refer to Figure 5-1 toidentify which bore and rod combinations use thisabove design. (Cis designated for circular retainer.)5 Refer to Figure 5-1 to identify which bore and rodcombinations use the above design. (Fis designatedfor full front plate.)Figure 5-1*Gmounts use circular retainer construction.*4 rod diameters and larger use circular retainer construction1/25/8113/813/4221/2331/21FF 11/2FF2 FFF21/2 CCF F31/4 CCF F4 CCCCF5 CCCCCF F6-30 CCCCCCRod SizeBoreSizeHydro-Line s full line of cylinder products and options fit most customers application require-ments, however, a special cylinder is often required to meet custom specifications. These cus-tom cylinders are often needed to solve difficult application problems, upgrade existing equip-ment or are designedinto new s Sales,Engineering andManufacturing groupsare cylinder special-ists and have many years of expe-rience in the interpretation ofrequirements, design and manu-facture of custom cylinder capabilities include.