RAIL - jfe-steel.co.jp

1 RAIL1803R(1703) JTRP rinted in JapanNoticeWhile every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the reader s risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest JFE Steel Corporation. All Rights reproduction, modification, translation, distribution, transmission, uploading of the contents of the document, in whole or in part, is strictly prohibited. OFFICEH ibiya Kokusai Building, 2-3 Uchisaiwaicho 2-chome, Chiyodaku, Tokyo 100-0011, Japan Phone: (81)3-3597-3111 Fax: (81)3-3597-4860 BANGKOKJFE Steel (Thailand) Floor, Abdulrahim Place 990, Rama IV Road, Silom, Bangrak, Bangkok 10500, ThailandPhone: (66)2-636-1886 Fax: (66)2-636-1891 SINGAPOREJFE Steel Asia Pte.

2 Raffles Quay, , Hong Leong Building, 048581, SingaporePhone: (65)6220-1174 Fax: (65)6224-8357 JAKARTAJFE Steel Corporation, Jakarta Office6th Floor Summitmas II, JL Jendral Sudirman Kav. 61-62, Jakarta 12190, Indonesia Phone: (62)21-522-6405 Fax: (62)21-522-6408 NEW DELHIJFE Steel India Private Limited806, 8th Floor, Tower-B, Unitech Signature Towers, South City-I, NH-8, Gurgaon-122001, Haryana, IndiaPhone: (91)124-426-4981 Fax: (91)124-426-4982 MUMBAIJFE Steel India Private Limited, Mumbai Office603-604, A Wing, 215 Atrium Building, Andheri-Kurla Road, Andheri (East), Mumbai-400093, Maharashtra, IndiaPhone: (91)22-3076-2760 Fax: (91)22-3076-2764 CHENNAIJFE Steel India Private Limited, Chennai , Ground Floor, Polyhose Towers(SPIC Annexe), Mount Road, Guindy, Chennai-600032, Tamil Nadu, IndiaPhone: (91)44-2230-0285 Fax: (91)44-2230-0287 BRISBANEJFE Steel Australia Resources Pty , 12 Creek Street, Brisbane QLD 4000 AustraliaPhone: (61)7-3229-3855 Fax.

3 (61)7-3229-4377 EUROPE and MIDDLE EASTLONDONJFE Steel Europe Limited15th Floor, The Broadgate Tower, 20 Primrose Street, London EC2A 2EW, : (44)20-7426-0166 Fax: (44)20-7247-0168 DUBAIJFE Steel Corporation, Dubai 261791 LOB19-1208, Jebel Ali Free Zone Dubai, : (971)4-884-1833 Fax: (971)4-884-1472 NORTH, CENTRAL and SOUTH AMERICANEW YORKJFE Steel America, Third Avenue, 12th Floor, New York, NY 10016, : (1)212-310-9320 Fax: (1)212-308-9292 HOUSTONJFE Steel America, Inc., Houston Office750 Town & Country Blvd., Suite 705 Houston, Texas 77024, : (1)713-532-0052 Fax: (1)713-532-0062 MEXICO CITYJFE Steel America, Inc., Mexico OfficeRuben Dario #281, 1404 Col. Bosque de Chapultepec, 11580, Mexico, Mexico Phone: (52)55-5985-0097 Fax: (52)55-5985-0099 RIO DE JANEIROJFE Steel do Brasil LTDAP raia de Botafogo, 228 Setor B, Salas 508 & 509, Botafogo, CEP 22250-040, Rio de Janeiro-RJ, BrazilPhone: (55)21-2553-1132 Fax: (55)21-2553-3430 ASIA PACIFICSEOULJFE Steel Korea Corporation16th Floor, 41, Chunggyecheon-ro, Jongno-gu, Seoul, 03188, Korea(Youngpung Building, Seorin-dong)Phone: (82)2-399-6337 Fax: (82)2-399-6347 BEIJINGJFE Steel Corporation Beijing1009 Beijing Fortune Building , Dongsanhuan North Road, Chaoyang District, Beijing, 100004, : (86)10-6590-9051 Fax: (86)10-6590-9056 SHANGHAIJFE Consulting (Shanghai) Co.

4 , 801, Building A, Far East International Plaza, 319 Xianxia Road, Shanghai 200051, : (86)21-6235-1345 Fax: (86)21-6235-1346 GUANGZHOUJFE Consulting (Guangzhou) Co., 3901 Citic Plaza, 233 Tian He North Road, Guangzhou, 510613, : (86)20-3891-2467 Fax: (86)20-3891-2469 MANILAJFE Steel Corporation, Manila Office23rd Floor 6788 Ayala Avenue, Oledan Square, Makati City, Metro Manila, PhilippinesPhone: (63)2-886-7432 Fax: (63)2-886-7315HO CHI MINH CITYJFE Steel Vietnam Co., 1704, 17th Floor, MPlaza, 39 Le Duan Street, Dist 1, HCMC, VietnamPhone: (84)28-3825-8576 Fax: (84)28-3825-8562 HANOIJFE Steel Vietnam Co., Ltd., Hanoi BranchUnit 1501, 15th Floor, Cornerstone Building, 16 Phan Chu Trinh Street, Hoan Kiem Dist., Hanoi, VietnamPhone: (84)24-3855-2266 Fax: (84) ProcessManufacturing Process and Quality ControlStandard Dimensions and WeightsChemical composition and mechanical propertiesSectionsHead Hardened RailsQualityTypical data of JFE railsMarking (Branding and Stamping)Conversion factors and tablesInformation to be included with order and inquiries2468810141516202224 CONTENTSI ntroductionManufacturing ProcessManufacturing Process and Quality ControlStandard Dimensions and WeightsChemical composition and mechanical propertiesSectionsHead Hardened RailsQualityTypical data of JFE railsMarking (Branding and Stamping)

5 Conversion factors and tablesInformation to be included with order and inquiries2468810141516202224 CONTENTS2ntroductionYou will find detailed information on JFE's railroad rails in this catalog, including technical and dimensional data. This information should help you select the rails best suited to your specific needs. JFE Rails are produced in the shape mill at our West Japan Works. Their high quality reflects the superior manufacturing processes and quality control systems that we have developed during more than a hundred years of steelmaking. The rails' super-clean materials are produced with a combination of desulfurizing, degassing and continuous casting processes for improving contact fatigue properties.

6 And their quality is assured by the rigorous controls of UST, ECT and other systems. Along with the super-clean standard carbon rails, our head-hardened rails, JFE-SP and JFE-THH, which are produced by our advanced on-line heat treatment technologies, enjoy favorable reception from worldwide heavy-haul customers. JFE rail manufacturing meets the specifications of JIS, AREMA, EN, UIC, AS, IRS and other internationally recognized standards. We hope this information is helpful, and we look forward to serving will find detailed information on JFE's railroad rails in this catalog, including technical and dimensional data. This information should help you select the rails best suited to your specific needs. JFE Rails are produced in the shape mill at our West Japan Works.

7 Their high quality reflects the superior manufacturing processes and quality control systems that we have developed during more than a hundred years of steelmaking. The rails' super-clean materials are produced with a combination of desulfurizing, degassing and continuous casting processes for improving contact fatigue properties. And their quality is assured by the rigorous controls of UST, ECT and other systems. Along with the super-clean standard carbon rails, our head-hardened rails, JFE-SP and JFE-THH, which are produced by our advanced on-line heat treatment technologies, enjoy favorable reception from worldwide heavy-haul customers. JFE rail manufacturing meets the specifications of JIS, AREMA, EN, UIC, AS, IRS and other internationally recognized standards.

8 We hope this information is helpful, and we look forward to serving oxygen furnaceCold sawManufacturing ProcessSawing and drilling machineBlast furnaceDesulphurizingVacuum degassingContinuous castingTorch cuttingCoolingMarkingStoringInspection(c onditioning)Reheating furnaceBreakdown mill (BD)Intermediate rolling mill (R2)Roughing mill (R1)Finishing mill (F)Cooling bedHot sawRoller straightenerPreliminary inspectionEddy currenttesting machineOn-line ultra-sonic testing machineOn-line heat-treatment equipmentSurface flatness measuring deviceGag pressInspectionMarking and bundlingFinished productsHot stamperHot stamperHot saw4 RAILB asic oxygen furnaceCold sawManufacturing ProcessSawing and drilling machineBlast furnaceDesulphurizingVacuum degassingContinuous castingTorch cuttingCoolingMarkingStoringInspection(c onditioning)Reheating furnaceBreakdown mill (BD)Intermediate rolling mill (R2)Roughing mill (R1)Finishing mill (F)

9 Cooling bedHot sawRoller straightenerPreliminary inspectionEddy currenttesting machineOn-line ultra-sonic testing machineOn-line heat-treatment equipmentSurface flatness measuring deviceGag pressInspectionMarking and bundlingFinished productsHot stamperHot stamperHot saw56 RAILC ontinuous casting bloomRail rollingOnline heat-treatment equipmentVacuum degassingRH TypeManufacturing Process and Quality ControlForming sequenceVacuumvesselDropletMoltenAlloyel ementArEvacuatorGaseousphasesteelLadleBD BLoomR1R2F7 RAILC ontinuous casting bloomRail rollingOnline heat-treatment equipmentVacuum degassingRH TypeManufacturing Process and Quality ControlForming sequenceVacuumvesselDropletMoltenAlloyel ementArEvacuatorGaseousphasesteelLadleBD BLoomR1R2F8 RAILS ection Modulus WeightSectional AreaBaseMoment of Dimensions and WeightsChemical composition and mechanical propertiesHeadAREMA 2016 Chapter 4 RAILEN13674-1 E 1120-2007 JIS E 1101-2001EN13674-1 E 1101-2001 JIS E 1120-2007 AREMA 2015 Chapter 4 RAIL115lbs136lbs115RE115-10136RE136-1014 1RE54E160E160E2 UIC54 UIC60AS60AS6837A40N50N60( )( )6-5/87-5/16( )( )5-1/26( )( )2-23/322-15/16( )( )5/811/16( )( )1-11/161-15/16( )( )1-1/81-3/16( )( )3-1/43-7/8( )( )( )( )( ) ( )( ) (Carbon)(Low Alloy)(Carbon)(Low Alloy)(Carbon)(Low Alloy) ,069 ,014 ,175 ,080 ,0301,130 ,080 ,130 ,080 Head-HardenedStandard1080 HH880HH370HH340 Standard (40N,50N,60)Standard (37A)

10 High GL= GL= ,179 StrengthCSiMnPSTensile StrengthElongationTest PieceBrinell HardnessN/mm2%%%%%N/mm2%mmHBWType of Rail Standards350 ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Modulus WeightSectional AreaBaseMoment of Dimensions and WeightsChemical composition and mechanical propertiesHeadAREMA 2016 Chapter 4 RAILEN13674-1 E 1120-2007 JIS E 1101-2001EN13674-1 E 1101-2001 JIS E 1120-2007 AREMA 2015 Chapter 4 RAIL115lbs136lbs115RE115-10136RE136-1014 1RE54E160E160E2 UIC54 UIC60AS60AS6837A40N50N60( )( )6-5/87-5/16( )( )5-1/26( )( )2-23/322-15/16( )( )5/811/16( )( )1-11/161-15/16( )( )1-1/81-3/16( )( )3-1/43-7/8( )( )( )( )( ) ( )( ) (Carbon)(Low Alloy)(Carbon)(Low Alloy)(Carbon)(Low Alloy) ,069 ,014 ,175 ,080 ,0301,130 ,080 ,130 ,080 Head-HardenedStandard1080 HH880HH370HH340 Standard (40N,50N,60)Standard (37A)High GL= GL= ,179 StrengthCSiMnPSTensile StrengthElongationTest PieceBrinell HardnessN/mm2%%%%%N/mm2%mmHBWType of Rail Standards350 ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) axisBolt holes10R35 RGauge : 20190R1 : 41 : , : 401 : 41 : 4 Neutral axisBolt : : : : 2013R2R4R1 : : : : : : 2016R8RR703R200 RNEUTRAL : : 41 : 4 NEUTRAL : 401 : , : : 41.