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Redefining the balance between toughness and …

Redefining the balance between toughness and heat new-generation copolyesterEASTMAN Medical PolymersEastman better prepared thanever to meet your packaging trends are driving an increased need for innovative,compliant, and reliable medical devices and combines industry experience and polymer capability to help OEMs stay ahead of these trends. By adding Eastman Tritan copolyester MP100 to its provenpolymer portfolio, Eastman Chemical Company hasstrengthened its offering for customers in the rigid medicalpackaging market Eastman Tritan copolyester MP100 is an enhanced-performance copolyester.

Eastman — better prepared than ever to meet your packaging needs. Current trends are driving an increased need for innovative, compliant, and …

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Transcription of Redefining the balance between toughness and …

1 Redefining the balance between toughness and heat new-generation copolyesterEASTMAN Medical PolymersEastman better prepared thanever to meet your packaging trends are driving an increased need for innovative,compliant, and reliable medical devices and combines industry experience and polymer capability to help OEMs stay ahead of these trends. By adding Eastman Tritan copolyester MP100 to its provenpolymer portfolio, Eastman Chemical Company hasstrengthened its offering for customers in the rigid medicalpackaging market Eastman Tritan copolyester MP100 is an enhanced-performance copolyester.

2 This medical-grade polymer delivers a unique balance of design, processing, and performance advantages. It offers all the advantages of Eastar copolyester 6763,the industry standard for rigid medical packaging for thepast 20 years. In addition, Tritan MP100 delivers higher heat resistanceand greater inherent toughness than Eastar and otherpolymers, including acrylic multi-polymer and acrylonitrile resins. Strengthening a proven portfolio Eastman Tritan copolyester MP100 includes the sameproperties that have made Eastar copolyester 6763 theindustry standard for rigid medical packaging, includingchemical resistance, clarity, and toughness .

3 Tritan MP100 offers extrusion, thermoforming, and sealing properties that are similar to Eastar. In addition, Tritan MP100 offers the advantages of higherheat resistance and greater toughness , which satisfyunmet needs for some applications. The launch of Tritan MP100 follows the successful introduction of medical-grade Tritan for molded medicaldevices and housings. Eastman Tritan copolyester MP100 your rigid standards, providing a superior combination of heat resistance,best-in-class toughness and clarity, Eastman Tritan copolyester MP100 provides packaging benefits in theareas of Protection of contents Retention of sterile barrier Shelf-life validation Sterilization Processing Sustainability-Eastman Tritan Eastar copolyester copolyester Acrylonitrile AcrylicMP1006763(AN) multi-polymer PVCHeat resistance,glass transition ( C)

4 110828410085 toughness , (40 mil)(40 mil)(40 mil)(40 mil) @ max load, < < (thickness)(20 mil)(20 mil)(20 mil)(20 mil) ,notched Izod impact @ 23 C (ft lbf/in.) , elongationto break (%)210130NA2845 Stiffness or flexibility, flexural modulus (kpsi)225300490350386 Clarity, haze (%) of physical properties**Results for injection molded plaques of 1 8-inch thickness, except where noted (instrumented impact)Gardner impact test method, ASTM D5420 Eastman Tritan copolyester multi-polymer and ANIn this test, an 8-pound weight was droppedfrom a height of 6 inches on each sheet of material.

5 The results: Eastman Tritan copolyester did not break or tear while the other materials were in one package best in class toughness plusoutstanding heat that protects sterilecontents and the toughness of Eastman Tritan copolyester MP100 hasbeen proven in notched Izod impact tests, dart impacttests, aged internal drop tests, and independent third-partypackaging validation tests following three rounds of ethylene oxide (EtO) sterilization. This provides benefits throughout the lifetime of the packaging and beyond More robust and durable protection of sterilized contentsagainst damage and breach of sterile barrier Enables potential redesign of packaging to reduce material usage through downgauging or lightweighting Can reduce the need for secondary packaging Eastman Tritan copolyesterAcrylic copolyesterMP100 PVCE astar copolyester6763 CPPANA crylic multi-polymerCIPS 1 HPPP ackaging materialGardner impact test resultsASTM D5420-0420 mil

6 Sheet / 8 lb failing weightMean failure s drop impact testEastman Tritan copolyester multi-polymerEach package contained 2 pounds of ball bearings with a Tyvek heat-sealed lid. Bothpackages were dropped from a height of 6 feet,at a 70 angle. The results: Eastman Tritan copolyester package did not fail, even after 4 drops, while the acrylic package shatteredafter 1 Tritan copolyesterAcrylic multi-polymer121086420 EastmanTritan copolyesterMP100 Eastar copolyester6763 Acrylic multi-polymerPackaging materialEastman s drop test results40 mil sheetMean failure ht/ftUntreatedTreated 55 C, 50% rh, 24 hHeat resistance that slows aging,speeds validation, and high glass transition temperature (110 C)

7 Of EastmanTritan copolyester MP100 provides advantages for sterilization and durability. These advantages can translateto timely rewards for customers who specify Tritan for rigidmedical packaging: Allows more rapid accelerated-aging protocols fasterand more reliable shelf-life qualification can help reducetime, labor, and go-to-market delays Higher sterilization chamber temperatures are not limitedby the package, allowing faster EtO cycle time and reduced risk of warping and sticking. Slower aging and increased shelf life provide greater confidence.

8 Here s one more clear advantage to throw into the package. Eastman Tritan copolyester MP100 delivers unmatchedclarity, seen in its high level of light transmittance, lowlevel of haze, and minimal color shift even after EtO orgamma radiation. This provides some valuable benefits forthe quality perception of your brand: Outstanding post-sterilization clarity and color, comparedwith other polyesters and, especially, other competitivematerials Rapidly returns to crystal clarity following gamma sterilization Higher-quality appearance throughout packaging life cycle Eastman Tritan copolyesterTemperature resistance testing to 90 CEastman Tritan copolyester and ANEach tray was heated to 90 C for 10 minutes.

9 Although these were extreme temperatures, EastmanTritan copolyester did not warp or of what you expect from Tritan copolyester MP100 delivers the same reliable results as Eastar copolyester 6763 throughout the extrusion, thermoforming, and heat-sealing shrinkage and heat-sealing parameters of Tritan are all similar to Eastar 6763. When less is more making packaging more toughness of Eastman Tritan copolyester MP100provide an opportunity to redesign the packaging to reducethickness, which requires less source material and may result in reduced shipping costs and energy use.

10 Tritan also can reduce the need for secondary packaging, such as complicated cardboard and foam all Eastman medical-grade copolyesters, Eastman Tritan copolyester MP100 is free of many compounds that create disposal problems, including halogens, orthophthalate plasticizers, and bisphenol-A(BPA). Tritan also is free of chlorine, which helps managethe risk of generating polychlorinated pollutants during incineration of medical more robust portfolio for themedical Chemical Company has supplied a wide range ofmaterials for the medical market for more than 65 , as always.


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